“my knowledge” this isn’t mine, this is basic ****. going by any ring manufacturer specs, .011” is too tight. the 15 other build experts i’ve asked said it’s too tight. my coworkers who have been in the industry for 50+ years said that’s too tight. the tens of charts and forums i’ve seen online say .011 is too tight. again, this is a car enthusiast forum, i just expected more.
Going by any generic aftermarket ring manufacturer specs, you'll find a disclaimer at the bottom that says "these are only general recommendations".
Ask your 50+ year coworker what a safe boost level is for a 10:1 compression engine. He'll probably tell you zero. Peruse multiple trusted resources spouting ancient irrelevant wisdom, they'll say a 10:1 engine can't run more than 4 psi boost on pump gas. But here we are, running 15 psi+ on factory high compression engines without hiccups.
Ask what a safe AFR is for this boosted high performance engine. They probably say 11:1 or so, and something like "anything above 12.5:1 is very dangerous." But here we are, with Ford running their 3.5L ecoboost no richer than 13.2:1
for 24 hours STRAIGHT at LeMans. I've personally ran my SHO up to 20 psi at > .90 lambda with the timing set to "yes" without repercussion.
You need to understand that old school tribal knowledge and universal recommendations are pretty much worth f*ck all on modern engines. The development of direct injection and other various technologies greatly change the operating dynamics and what is to be expected out of them. Of particular importance to our discussion is the concentration of combustion charge near the center of the piston which occurs with DI engines as well as the quenching that comes from spraying fuel straight onto the piston. Maybe,
MAYBE, Ford learned through its extensive testing that their specific combustion chamber design significantly reduces heat at the rings and that tighter tolerances are warranted. It is well known that DI engines in general run much cooler than port injected engines, but I'm guessing they don't cover that in feeler gauge mechanik certification.
You also will do much better in life if you realize very early on that the average "professional" in just about any trade is teetering on the edge of total incompetence. Pay-to-play certifications, degrees, etc. mean literally nothing. If you want to become a true expert at something it will require a lot of critical thinking and independent research, not just swallowing every bit of information passed to you by someone else.
With all that out of they way, don't interpret any of this as me trying to dissuade you from opening them gaps. I highly doubt an extra couple thou will hurt performance, and if you have big power goals in mind then yes it is a must. Just, don't go thinking you've identified some fatal engineering flaw and the longevity of your engine hinges on pulling everything apart and filing your rings. Odds are much higher of you boogering the reassembly than your piston rings butting together.