92 SHO bulking, sputtering

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usvet101st

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DIS is the distributerless ignition system. The DIS module is the gray one on the end of the intake manifold with a set of wiring clips on each side.
Makes sense. I was under the impression DIS=Direct Injection System.
I'll Post an update. Once that has been inspected/replaced.
 

SHOdded

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Correct the DIS first, that is the easiest. May need heatsink paste on the back, or wiring may be pinched, or not grounded properly, or the connectors may be cracked and loose.
 

usvet101st

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STATUS UPDATE!! I think i was chasing something that may have been fixed(I failed to RESET the codes for the past few days). I had 10 min to play this morning before work. I disconnected the battery & drained any residual energy stored on the system. I have had a 3.0 & 3.2 engine sitting on my garage for some rat-rod projects that never came trough. I swapped the DIS with the only decent looking one i had(clips wont hold in place), reconnected the battery n stared it up. Needless to say Im back to been a proud First time Ford owner again haha. I appreciate all the input I received from all you guys. I went ahead and order a new DIS. should be here tomorrow, not sure if the original one was defective or not but I ain't putting it back on. I do need to get the heat sink paste, I saw it when i was doing the swap but dint think anything of it.
 

luigisho

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If the clips won't stay still chances are it won't run right. Also may indicate excessive engine movement. There's only so much slack in the wiring for each side. Keep an eye out for engine movement.
 

sperold

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Mine has been like that since my clutch job (10 years ago), where the guy did not take the engine torque shocks off the strut tower. Lowering the back of engine crunched the DIS, but it did not fail.
 

SHOdded

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Hopefully will keep working right, good luck!

Excessive ngine movement typically being indicated by a shiny spot on the manifold where it rubs against the hood liner.
 

usvet101st

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Hopefully will keep working right, good luck!

Excessive ngine movement typically being indicated by a shiny spot on the manifold where it rubs against the hood liner.
swapped it out w a new one. Blessed to have it on the road again
 

luigisho

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Like we all mentioned, make sure a motor mount hasn't failed and engine movement cracks the ends of the DIS module again.
 

Carmievg

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Not sure if your issue has been resolved or not, but I have a question for you. You said you did plugs and wires when you first got the car. When you pulled the wires, did they have oil on the boots around the plugs? You may have leaky seals in the valve covers. I chased what you described, much as you are doing. Cleaned the oil from the plug wells and the sputtering at low rpms went away.
 

Dave T

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Haven't change the DIS on my car (89) yet but am told that when you do, make sure the two mating surfaces are very clean and use a very good conducting paste between the two mating surfaces. Failure to do so will result in high rpm misses.
 

usvet101st

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Not sure if your issue has been resolved or not, but I have a question for you. You said you did plugs and wires when you first got the car. When you pulled the wires, did they have oil on the boots around the plugs? You may have leaky seals in the valve covers. I chased what you described, much as you are doing. Cleaned the oil from the plug wells and the sputtering at low rpms went away.
Thank you. The issue was resolved by changing the DIS. I did notice the oil residue when doing the plugs. Thats the next step, re-do seals and so forth. The more I inspect the car the more issues i find.
 

BaySHO Performance

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When a car has electrical problems, the first thing to always do is to pull the codes to see what's going on rather than throwing parts at it in the dark.

Using a paper clip and counting CE flashes doesn't clear the codes unless you disconnect the battery. Either do so, or buy one of these (very reliable):

https://www.amazon.com/INNOVA-3145-...otive&sprefix=innova+ford+obd1,aps,263&sr=1-4

Then drive around some and recheck the codes. Sequence with the code reader: plug in, turn the ignition on but don't start, turn the reader on and hit TEST/HOLD. If done right, the fan will come on at the start of diagnosis. Write down the codes. At the end, press TEST/HOLD again, turn the reader off and turn the ignition off. This should clear the codes. You can always check by unplugging the reader and plugging it back in, then repeating the above process.

A useful source of info: http://wiki.wikisho.com/wiki/Main_Page

3 digit code meanings here:

http://wiki.wikisho.com/wiki/Three-digit_EEC_codes

Some of the interpretations are somewhat different from those in the previous post. But yes:

Might be a problem with the MAF circuit rather than the MAF itself.
212, 219 and 542 can usually be ignored.
None of the codes pointed to a bad cam sensor. So keep the old one.

The DIS Module may be OK. If they don't have heat sink grease on the back, they can overheat and break down.

https://www.autozone.com/miscellane...ink-compound-1-ea/19189_0_0?&searchText=SL203

Be aware that the bottom two 7/32" bolts ground the DIS, so make sure all four are reinstalled before doing anything. If it still throws coil pack failures:

DIS Module (Standard) LX242 Rock Auto
Rock Auto discount codes: https://www.retailmenot.com/view/rockauto.com

A source of parts not available anywhere else: https://shosource.com/
 

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