Ideal rod bearing-to-crank clearance is .024mm-.056mm (.0009-.0022")
Max allowable is .08mm (.0031")
Search keys: connecting rod bearing replacement procedure
1.. Disconnect negative battery terminal.
2.. Drain oil, temporarily install new filter.
3.. Remove O2 sensors.
4.. Remove manifold nuts and cat ****** bolts.
5.. Remove Y-pipe.
6.. Remove oil level sensor.
7.. Remove starter.
8.. Remove oil pan bolts and nuts.
9.. Remove oil pan (there are interferences).
10. Remove oil pickup tube.
11. Remove windage tray.
12. Remove bearing girdle.
For each cylinder:
13. Loosen the two rod end cap nuts and unscrew a few turns.
14. With the 13mm socket and extension still on the nut, tap on the socket extension with a hammer to separate rod end.
15. Use non-scratching means to slide bearing halves so they can be removed.
16. Lubricate new bearings where they contact the crankshaft journal with assembly **** or lithium grease.
17. Install new bearings with tabs at the indentions in the rod and rod cap.
18. Gently install rod end cap and torque to specs, 1st stage 22-26lb-ft, 2nd 33-37lb-ft.
19. Rotate the crank to position the next two rod ends.
Reinstall each component that was removed in steps 1-12 in the reverse order with the following exceptions.
20. Add new gasket to oil pickup tube.
21. Install new oil pan gasket and silicone. If reusing a good condition old gasket, use PermaTex Ultra Black silicone.
22. Install oil pan, torque 11-17lb-ft.
23. Clean, sand contact points on starter.
24. Use new sealant on oil level sender.
25. Use new donut gasket on exhaust ******.
26. Use Anti-seize on O2 sensors and manifold nuts.
27. Refill new filter with oil and refill crankcase with oil.
Once everything is back together:
28. Unplug DIS and crank until OIL light extinguishes.
29. Reconnect DIS and start engine.
30. Set idle speed programming.