Introduction and what I’m working on

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

14TR

Member
Joined
Mar 24, 2025
Messages
64
Reaction score
77
Location
Pennsylvania
Hello all,
My name is Darrell and I’ve had two SHO’s over the years, well three technically.
About 20 years ago I had a red 1993 ATX, about 15 years ago I had a green 94 ATX, and now, what prompted me to make this profile, is a project I’m working on.

The elusive SHO swapped Ranger! I know it has been done only a couple times outside of the original Ford prototype, but my project has been coming along decently well.
For some background, I’ve been on and off racing for 20 years in what is referred to as EC4WDA. Think of it as a tough truck type of racing you might see at the county fair etc. except it’s usually smoother tracks and not intended to destroy your truck. Classes are based on engine and mods plus race weight. I decided last year to pick up a 1999 Ranger 4x4 equipped with the 3.0 Vulcan. I stripped it for racing, got to work installing a roll cage, and was able to pick up a 3.0 SHO engine from my buddy for free (he had it sitting in his garage under a tarp for 10+ years). This engine combo in the Ranger will put this truck in the second to bottom class where it should (hopefully) be very competitive.

Anyway, I decided to join here to access some technical data, get feedback, and share the progress on my project. I will start a thread for the project and will also link my YouTube videos of the build for those interested.
Thanks!
 

Irish Pride

Irish Inside
Staff member
Super Moderators
Joined
Dec 23, 2007
Messages
3,715
Reaction score
4,767
Location
MusicCityUSA
In this case it really doesn't fall under any of the generation sections so I would suggest posting in the SHO Related section.

I'll be following the build. I have a guy that I work will that is really into Rangers and he knows I'm really into SHOs. This will give us some common ground for discussion. Lol

-Chad
 

14TR

Member
Joined
Mar 24, 2025
Messages
64
Reaction score
77
Location
Pennsylvania
So hopefully this is a good as spot as any to post my build thread, as it doesn’t really fit any section specifically.

Quick background, I have raced on and off for 20 years in EC4WDA racing which is a short course obstacle off road racing. Two vehicles per race. Somewhat similar in appearance to tough truck type racing so you can picture what it’s all about. I’ve always raced one of my buddies race jeeps as I never got serious enough into it to justify buying or building a racer of my own. I also changed careers, got married, had kids, etc. so I was out of it for a long time. In the interim I’ve built many other projects, such as a factory five roadster (65 Shelby cobra replica), 1970 challenger restoration that’s an ongoing project, and many more.

So last year I decided to take my daughter to one of these races for the weekend. She’s now 8 years old, and surprisingly she loved it. Camping out for the weekend, and even enjoyed watching the races to some extent haha. That prompted me to decide to build a race truck and get back into it. My criteria was I wanted to compete in one of the lower classes as they are “slower” machines, usually can be built cheaper as they don’t need as much suspension etc, and I’m rusty as ****. I also wanted to build something unique. This isn’t nascar, but there is a tendency to have some generic cookie cutter vehicles running (for example most of the lower classes machines are Cherokees with the stock 4.0. A lot of the higher classes machines are jeeps with LS swaps). I quickly decided on a 98-11 Ranger build, with my original engine choice was going to be a 2.3 Lima turbo swap, as I already have the engine for it from a project from many years ago, and it certainly fits the bill as unique.

I ended up finding a 1999 Ranger 4x4 extended cab, not running, about 90 minutes away for $500. The interior was trashed (good, need to strip it anyway!), the engine didn’t run (again, don’t care), and the frame was solid (rockers? Not so much, but that’s doesn’t matter). I trailered it home and got to stripping it down. I then needed to get a roll cage in it. They sell commercially available roll cages that seem to start out about $600, but in reality, when you add all the needed options and freight shipping, it quickly was looking like a $2000 cage! The point of this build was to keep it cheap and fun! I went to work fabricating my own tube bender, very similar to a JD Squared style bender. Once I had it built, I found the manual configuration of the bender was a huge pain! I ended up redesigning some of it and got it mounted to an engine stand and added hydraulics. So for $500-600 I ended up with a fully hydraulic tube bender to get the 1 5/8” DOM bent custom to my design.

I should probably note, I’m not a professional fabricator, but I’m pretty handy with most things mechanical and electrical, and have built a pretty well equipped (but way too small!) shop over the years.

During this time, I looked through the rule book and found that over the last few years the organization changed some of the point factors for various mods and engines. One of those changes was the addition of a turbo (factory or not) on an engine was now such a huge point cost, that the 2.3 was going to end up in a class likely competing against 5.3-6.0 LS engines. Would it have been competitive? Probably. But I’m not ready to be racing that high of a class. So I got talking to my buddy’s dad. He’s been doing the same racing for 40+ years and he owns a shop about a mile from my house. I noticed he had a 3.0 sho engine in the corner of the shop under a tarp. I had asked him about it and he stated he picked it up over a decade ago in some sort of deal. It was believed to run and be on good shape, but little else was known.

Now, I’ve owned two 2nd gen SHO’s in the past, a red 93 ATX and a green 94 ATX, that were both a lot of fun, and I was always a fan of the engine. I asked what he’d want for it, knowing it was an often talked about swap that was basically tried a lot and very rarely completed (if ever in a 4wd). He told me I could have it. It was just eating space. Well, that sealed the deal.

I got to doing some research and decided the issues encountered would not be too bad, especially since this was a race vehicle and I had no concern for HVAC, cutting of the firewall, etc. in fact, as most of you probably know, when the sho is swapped to longitudinal orientation, most guys flip the intake 180 degrees to get the throttle body to point toward the front of the vehicle. I had no need for this as not only is it extra work to flip the intake (requiring intake port spacers to raise the intake over the timing cover), I actually prefer the throttle body face the firewall as it’ll keep the air filter in the cab and out of the water and mud holes we often race through.

Once the majority of the cage was completed, I got to building the aluminum dash etc. this freed up tons of room behind the dash to accommodate the intake (and I later learned a portion of the heads) poking through.

I have a small YouTube channel that I have documented a few different projects, including this Ranger build. I’ll leave links to the three parts of that build. Which takes us through the SHO engine being mounted in the chassis and bolted to the stock auto trans from the Ranger (yes, I’m keeping it auto. I have a few ideas on how to make this work). I’m hoping by the next video, I’ll have the wiring done and get the engine running in the truck.

I’m open to feedback and questions, and will have some questions for you guys as well. In fact my first questions is where to find a coolant diagram for the engine, as I’m obviously going to eliminate most of what I don’t need.

 

14TR

Member
Joined
Mar 24, 2025
Messages
64
Reaction score
77
Location
Pennsylvania
You can flip the intake around, its symmetrical
I know that you can, and that it’s often done when folks do RWD swaps with the sho engine. I probably wasn’t very clear, but it’s actually better for me to not flip it around. I won’t need to raise the plenum to clear the timing cover, and when we race we usually put a long flexible snorkel on the carb or throttle body to bring it back to enter the firewall anyway to keep the engine from ingesting water. So the stock orientation is a plus in my case. The throttle body (and MAF and filter) will already be in the cab via the firewall
 

14TR

Member
Joined
Mar 24, 2025
Messages
64
Reaction score
77
Location
Pennsylvania
Well, I guess they removed my build thread for the Ranger. It says it was “moved”, but when I look search my posts it only shows this introduction thread. That’s why I had asked if there was an “other builds” section etc. every other forum I belong to (mustangs, rangers, turbo dodge vehicles, etc) have your typical sections with various generations of the vehicle the forum is based on, and then a section for other types of builds. Like this Ranger would fit in since it is utilizing an SHO engine.
 

Irish Pride

Irish Inside
Staff member
Super Moderators
Joined
Dec 23, 2007
Messages
3,715
Reaction score
4,767
Location
MusicCityUSA
Well, I guess they removed my build thread for the Ranger. It says it was “moved”, but when I look search my posts it only shows this introduction thread. That’s why I had asked if there was an “other builds” section etc. every other forum I belong to (mustangs, rangers, turbo dodge vehicles, etc) have your typical sections with various generations of the vehicle the forum is based on, and then a section for other types of builds. Like this Ranger would fit in since it is utilizing an SHO engine.
In my previous post I told you were it needed to be posted. I moved to it the section I originally suggested. Still live and still visible.

-Chad

 

14TR

Member
Joined
Mar 24, 2025
Messages
64
Reaction score
77
Location
Pennsylvania
In my previous post I told you were it needed to be posted. I moved to it the section I originally suggested. Still live and still visible.

-Chad

I think I found the problem. I don’t see that section when I scroll the front page. And when I click the link you just provided, it gives me an “oops”! Type message. Is it possible I’m not seeing the full forum because of being a new member? I’m browsing via my phone
 

Irish Pride

Irish Inside
Staff member
Super Moderators
Joined
Dec 23, 2007
Messages
3,715
Reaction score
4,767
Location
MusicCityUSA
I think I found the problem. I don’t see that section when I scroll the front page. And when I click the link you just provided, it gives me an “oops”! Type message. Is it possible I’m not seeing the full forum because of being a new member? I’m browsing via my phone
Hmmmm.... I've never heard of this before. Try logging in on an actual PC browser if possible and report back here. There are some new member restrictions but I wasn't aware of open forums being restricted.

-Chad
 

14TR

Member
Joined
Mar 24, 2025
Messages
64
Reaction score
77
Location
Pennsylvania
Hmmmm.... I've never heard of this before. Try logging in on an actual PC browser if possible and report back here. There are some new member restrictions but I wasn't aware of open forums being restricted.

-Chad
I’ll try that thank you. That’s why when I originally posted the thread I wasn’t disregarding where you said to post it, I literally couldn’t find that section so I took it to mean “post it anywhere SHO related” hence why I posted in the “engine drivetrain, etc” section for gen1 and 2
 

14TR

Member
Joined
Mar 24, 2025
Messages
64
Reaction score
77
Location
Pennsylvania
For reference this is the message I get when I click your link to my other thread
 

Attachments

  • IMG_5533.png
    IMG_5533.png
    611.6 KB · Views: 17

14TR

Member
Joined
Mar 24, 2025
Messages
64
Reaction score
77
Location
Pennsylvania
Tried on the laptop, same issue. Odd. I’ve joined forums in the past where until you hit a certain number of posts you are restricted from sections such as the classifieds (for obvious reasons of course), but it’s not just that I’m restricted from the section. I literally don’t see the section in reference
 

Irish Pride

Irish Inside
Staff member
Super Moderators
Joined
Dec 23, 2007
Messages
3,715
Reaction score
4,767
Location
MusicCityUSA
I merged the two threads for the time being. I'll move it back to the proper section once you have access.

-Chad
 

14TR

Member
Joined
Mar 24, 2025
Messages
64
Reaction score
77
Location
Pennsylvania
So I mentioned in the part 3 video about how there was tons of metal dust and shavings all over the engine when I picked it up. My buddy had this engine for over a decade. It was under the bench he uses for a drill press and metal chop saw, etc, so there was always tons of metal around. There was a heavy tarp over the engine under the bench, but there had to have been rips in it, as when I picked up the engine and started the partial tear down I had my work cut out for me on getting the top clean. I vacuumed off what I could before starting on taking off the intake. I realized a lot of it was vacuuming up, so I got in there with a brush and used that in conjunction with the vacuum. Finally, I blew off whatever else was still loose. When I finally was able to unbolt and lift the intake, I fear some metal dust still got in the intake ports of the heads.

Now that the intake was out of the way, I was able to clean it better, down in the block valley, all over the front accessories etc. when I tell you I must have vacuumed up 2lbs of metal dust I’m not exaggerating. So the project went forward. Got the engine bolted to the trans and mocked in place. I was out there yesterday and started measuring for custom engine mounts. I decided to put to use a cheap bore scope my wife got me for Christmas and take a look down the intake runners. I found a few flecks here and there of metal dust sitting against the valves. I was annoyed at myself because I really didn’t leave that much debris behind to fall in when I removed the intake or so I thought. My bigger concern was the cylinders that had open intake valves and some of that debris having landed in the cylinders. I did my best to clean out the spark plug wells before removing the plugs. I then scoped down the spark plug hole into the cylinders and holy shit! Two cylinders on the right bank and one cylinder on the left bank had what looked like a lot of debris sitting on the pistons! I hadn’t planned on removing the heads on this engine to be honest with you, but having seen this, there was no way around it. This amount of metal in there would toast this engine in no time. I tried vacuuming it out with a micro attachment that hooks to the shop vac, but it wasn’t hardly doing anything. So I figured I’ll just have to bite the bullet and pull the heads. Boy am I glad I did! The amount of material in those few cylinders is unbelievable. How it all got there I have no idea. Like I said, a few flecks here in there falling in when the intake was pulled I could see, like the type of thing where you could ensure the valves were closed, spray some carb cleaner down there, and blow it out with an air gun. But this was insane. I’m at a loss as to how that much got in there when the engine is an enclosed fuel injected engine that had the throttle body on and shut etc, but here we are! So I ordered a set of head gaskets and will have to get to cleaning out everything over the weekend.

The only positive I can think of is other than rotating the engine about 1/8-1/4 turn to ensure it wasn’t locked up when I picked it up, there wasn’t any other movement of the pistons, so I SHOULD be able to clean it out with much damage. The cylinder walls look ok from what I could see, but of course it’ll have to be cleaned thoroughly first
 

Attachments

  • IMG_5538.jpeg
    IMG_5538.jpeg
    378 KB · Views: 14
  • IMG_5539.jpeg
    IMG_5539.jpeg
    281.2 KB · Views: 16

14TR

Member
Joined
Mar 24, 2025
Messages
64
Reaction score
77
Location
Pennsylvania
Didn’t turn out exactly as well as I hoped. I think it’s “good enough” for the application. First time using this color Powdercoat, but I figured it was worth showing a little eye candy to keep the thread going for now haha
 

Attachments

  • IMG_5574.jpeg
    IMG_5574.jpeg
    243.2 KB · Views: 11
  • IMG_5575.jpeg
    IMG_5575.jpeg
    235.8 KB · Views: 10
  • IMG_5576.jpeg
    IMG_5576.jpeg
    226.4 KB · Views: 10
  • IMG_5577.jpeg
    IMG_5577.jpeg
    257.4 KB · Views: 9
  • IMG_5578.jpeg
    IMG_5578.jpeg
    303 KB · Views: 8

Forum statistics

Threads
107,089
Messages
1,181,322
Members
16,155
Latest member
crystizel

Members online

No members online now.
Back
Top