ecoboost_xsport Consolidated Build/Maintenance Thread

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Ecoboost_xsport

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I know you’ve been weighing things as you swap them out with lighter parts, what does this RAM mount weigh as you added it back to the tally?
I actually didn't weigh it, lol. But I will. The base felt like a few pounds, like 2 or 3, but since I'm not usually driving with the complete setup, I didn't really include it, but I will, just to get the numbers, now that you mention it. Good question...
 

Nova

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I actually didn't weigh it, lol. But I will. The base felt like a few pounds, like 2 or 3, but since I'm not usually driving with the complete setup, I didn't really include it, but I will, just to get the numbers, now that you mention it. Good question...
Be sure to weigh your hood as well since you just cut a nice size hole in it!

Sent from my SM-G986U using Tapatalk
 

Ecoboost_xsport

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Be sure to weigh your hood as well since you just cut a nice size hole in it!

Sent from my SM-G986U using Tapatalk
Hood weighs 19 lbs...the piece I removed weighs 1 lb....and the vent I added weighs....1 lb, lol....it's a wash...

..but that's an upcoming write up as I'm not 100% done with install yet.
 

Ta2dResqr

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So after doing some research, I decided to go with the RAM Mount. It's inexpensive, well made, has a good reputation and also made in the USA...

At one of my jobs, we do limit handling tests. At another one, we do public safety. At both of these jobs, we use RAM mounts. They are excellent. They have many options. We use them daily for extended periods of time and reuse them in multiple vehicles. I hope you will be as happy with yours as we are with ours.
 

Ecoboost_xsport

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Hood Vent/Heat Extractor

Something I’ve wanted to address was lowering engine bay and IA temps. Getting cooler air is a good place to start when tackling high IAT and IAT2 temps.

This was going to be done in 2 stages. 1st, remove built-up heat within the bay and 2nd, to feed the intake system with true outside air. Although I have the AirAid CAI system, you can see how that open filter within the bay ingests all the hot air.

UOxLRw5bufxHC9width1024height498cropmodenone

The OEM box with a K&N filter would likely function better as there is an inlet behind the grille and the box is sealed from the bay. However, I’m intent on retaining the AirAid filter, but will address this part of the issue later...stay tuned.

While researching, I started out looking at aftermarket hoods. This would be the simplest solution. But, the only hood worth entertaining was by Amerihood. It's got a trick, functional ram scoop, but no heat extraction provision. The other issue with it was weight. It’s fiberglass and would exceed the weight of the OEM aluminum one. I don't have an exact weight of the Amerihood, but the OEM one weighs only ~19lbs (the image shows ~21lbs, but I weighed it with the aftermarket hood shocks, which weigh ~1lb each):

NMcI7IlJeF7Fuwidth1024height1024cropmodenone

You're not getting lighter than that, except for carbon fiber. I contacted Amerihood to see if they offer one in CF, but sadly, no. So, I began to investigate vent inserts, which would require modifying my existing hood. Not ideal, but it’s what I was left with.

I think it's important to talk a bit about the dynamics of airflow across a hood for a moment in order to understand why I chose the one I did. I'm no expert in this area but after doing as much research on the topic as I could, I made some basic conclusions on what might be important. There are low & high-pressure areas on the front of any vehicle. High-pressure areas being the very front, the base of the windshield and most any other area that is vertical to airflow. It’s behind these high-pressure areas that low-pressure areas develop. It's a common misconception that raising the rear of the hood with washers will allow more airflow, but it's actually quite the opposite. If anything, you will draw air INTO the rear of the bay and not let airflow OUT because of the dynamics there. It's one of the reasons why the inlet for your cabin air is right there...as that area draws air IN.

As I need some sort of high-pressure area then an immediate low-pressure one, I looked for what some call a "waterfall" vent. Raised lip in the front with a quick drop off right behind it. I believe this design will draw more air out than a traditional louver style vent commonly seen.

I was limited by the contours of the hood, so it was slim pickings. I wanted the GT500 hood vent, but those contours would not have allowed it. I found a place called Faircloth Composites that makes CF pieces for mostly the corvette market and saw he had 2 style waterfall vents, small & large. The small seemed like it would be a perfect fit.

7PjbPOE11pV Iwidth1024height1024cropmodenone

VopWs2iPE2Pcswidth1024height1024cropmodenone

TLOxs1dc71djFwidth1024height1024cropmodenone

As I wanted to measure twice and cut only once, I started by figuring my available space. The underside and between the contours:
GJbwIER0gWLxHwidth1024height1024cropmodenone

IRflcQGXlx3z width1024height1024cropmodenone

It would be close, and I figured I'd have to trim some of the sides. Once space was figured, I transcribed the template onto the hood:
8L42GWbvRvhODwidth1024height1024cropmodenone

Arts and crafts time!
y4mLWx9Zr-SJZwgx5L1k4g-Sn1PtCssExfqEKksP-RnoCu3iCltCA8BDOHBYB0943VIwHI9dTSn_UUbCMgdP2B7ntVEwWq-GxL_VVzBOrBa1EUVL8SViWNHHOhEgM21FtacEcSNdW1kpWwtjXtKEtxOzzvIvFd_HMmYSNgZ1UJ3P3uuTnBex1VkuJICOacn_Z5i


KVN6VpXc U8Rzwidth1024height1024cropmodenone

An intro vid made to describe some of the concepts I covered above:

Then it was time to cut! It may not seem like it in the following vid, but it took me awhile to get the nerve to cut into a perfectly good hood. I cried, whimpered, said a few prayers and even second guessed myself...but then, just went for it!

Here's the piece I cut, did a pretty good job of centering this in the hood:
6nerZ2cVhCKhAwidth1024height1024cropmodenone

When cutting was done, it was time to get the vent ready for what it would take to secure it.

6Yo2 9imw7Ucewidth1024height1024cropmodenone

KxmFCJRb5uAYpwidth1024height1024cropmodenone

After getting it mocked up, I sent it to be clear-coated (they are sent raw CF and need to be UV protected):

58pv4UMBlkpLZwidth1024height1024cropmodenone

Credit goes to Absolute Collision out of Sacramento, CA for the outstanding clear coat job!

Finally! Install time!

ITJLpCjFdHh5owidth1024height1024cropmodenone

I’m pleased with it. Not the most appealing to look at but will definitely work. I took it out for a few hours to see how heat would build and, although I have no hard data, I can tell it is doing its job big time. After lots of driving, I would come home and prop the hood up and it would be very hot. But I opened the hood and it was barely warm. One piece to the puzzle that is heat management.

88K6PDxvn9of5width1024height1024cropmodenone

8pq7nAIgJjRjkwidth1024height1024cropmodenone

Granted, the real test will come in summer! Bring it on!

For those wondering what it did to the weight, the piece I took off weighed ~1.5lbs and the entire vent setup I installed also weighed ~1.5lbs...so it was a wash.
 
Last edited:

802SHO

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Hood Vent/Heat Extractor

Something I’ve wanted to address was lowering engine bay and IA temps. Getting cooler air is a good place to start when tackling high IAT and IAT2 temps.

This was going to be done in 2 stages. 1st, remove built-up heat within the bay and 2nd, to feed the intake system with true outside air. Although I have the AirAid CAI system, you can see how that open filter within the bay ingests all the hot air.

UOxLRw5bufxHC9width1024height498cropmodenone

The OEM box with a K&N filter would likely function better as there is an inlet behind the grille and the box is sealed from the bay. However, I’m intent on retaining the AirAid filter, but will address this part of the issue later...stay tuned.

While researching, I started out looking at aftermarket hoods. This would be the simplest solution. But, the only hood worth entertaining was by Amerihood. It's got a trick, functional ram scoop, but no heat extraction provision. The other issue with it was weight. It’s fiberglass and would exceed the weight of the OEM aluminum one. I don't have an exact weight of the Amerihood, but the OEM one weighs only ~19lbs (the image shows ~21lbs, but I weighed it with the aftermarket hood shocks, which weigh ~1lb each):

NMcI7IlJeF7Fuwidth1024height1024cropmodenone

You're not getting lighter than that, except for carbon fiber. I contacted Amerihood to see if they offer one in CF, but sadly, no. So, I began to investigate vent inserts, which would require modifying my existing hood. Not ideal, but it’s what I was left with.

I think it's important to talk a bit about the dynamics of airflow across a hood for a moment in order to understand why I chose the one I did. I'm no expert in this area but after doing as much research on the topic as I could, I made some basic conclusions on what might be important. There are low & high-pressure areas on the front of any vehicle. High-pressure areas being the very front, the base of the windshield and most any other area that is vertical to airflow. It’s behind these high-pressure areas that low-pressure areas develop. It's a common misconception that raising the rear of the hood with washers will allow more airflow, but it's actually quite the opposite. If anything, you will draw air INTO the rear of the bay and not let airflow OUT because of the dynamics there. It's one of the reasons why the inlet for your cabin air is right there...as that area draws air IN.

As I need some sort of high-pressure area then an immediate low-pressure one, I looked for what some call a "waterfall" vent. Raised lip in the front with a quick drop off right behind it. I believe this design will draw more air out than a traditional louver style vent commonly seen.

I was limited by the contours of the hood, so it was slim pickings. I wanted the GT500 hood vent, but those contours would not have allowed it. I found a place called Faircloth Composites that makes CF pieces for mostly the corvette market and saw he had 2 style waterfall vents, small & large. The small seemed like it would be a perfect fit.

7PjbPOE11pV Iwidth1024height1024cropmodenone

VopWs2iPE2Pcswidth1024height1024cropmodenone

TLOxs1dc71djFwidth1024height1024cropmodenone

As I wanted to measure twice and cut only once, I started by figuring my available space. The underside and between the contours:
GJbwIER0gWLxHwidth1024height1024cropmodenone

IRflcQGXlx3z width1024height1024cropmodenone

It would be close, and I figured I'd have to trim some of the sides. Once space was figured, I transcribed the template onto the hood:
8L42GWbvRvhODwidth1024height1024cropmodenone

Arts and crafts time!
KuJICOacn Z5iwidth1024height1024cropmodenone

KVN6VpXc U8Rzwidth1024height1024cropmodenone

An intro vid made to describe some of the concepts I covered above:

Then it was time to cut! It may not seem like it in the following vid, but it took me awhile to get the nerve to cut into a perfectly good hood. I cried, whimpered, said a few prayers and even second guessed myself...but then, just went for it!

Here's the piece I cut, did a pretty good job of centering this in the hood:
6nerZ2cVhCKhAwidth1024height1024cropmodenone

When cutting was done, it was time to get the vent ready for what it would take to secure it.

6Yo2 9imw7Ucewidth1024height1024cropmodenone

KxmFCJRb5uAYpwidth1024height1024cropmodenone

After getting it mocked up, I sent it to be clear-coated (they are sent raw CF and need to be UV protected):

58pv4UMBlkpLZwidth1024height1024cropmodenone

Credit goes to Absolute Collision out of Sacramento, CA for the outstanding clear coat job!

Finally! Install time!

ITJLpCjFdHh5owidth1024height1024cropmodenone

I’m pleased with it. Not the most appealing to look at but will definitely work. I took it out for a few hours to see how heat would build and, although I have no hard data, I can tell it is doing its job big time. After lots of driving, I would come home and prop the hood up and it would be very hot. But I opened the hood and it was barely warm. One piece to the puzzle that is heat management.

Granted, the real test will come in summer! Bring it on!

For those wondering what it did to the weight, the piece I took off weighed ~1.5lbs and the entire vent setup I installed also weighed ~1.5lbs...so it was a wash.
Love it
 

Ecoboost_xsport

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OK, I'm going to try something different here...

At times my posts can be long-winded. As such, I have discovered there are limits to what can be in a post on various forums. They are all different. For this one, it's no more than 20 photos and not more than 9900 characters (to include spaces). Well, that can a problem as many of my posts have more of both, LOL. That usually prompts me to have to break it up into parts and I just don't like how "tidy" that feels, never did.

Enter my website. So I've had a website I never really used for a long time. It was always going to be a repository of everything I do: builds, how-tos, links, a small store to sell the little widgets I make from time to time, etc. So I decided to use this a bit more. It's still under construction, but I'm starting out by populating my posts from here into "blog" posts on there. It makes it nice and simple...one place to see an entire project. Plus, it helps for those who are unable to see my photos within Tapatalk (yeah, that's still an issue... @Shaggy has still never responded about this. Been since October of last year I've been trying to get him to do something..oh well)

Anyway, I'll post up the topic here as usual but provide a link to the particular post on my website. Let me know how the experience goes, if it's cumbersome, too difficult to access or any other issues. If it's just too unpopular, I'll go back to my old method...but would rather not.
 
Last edited:

Nova

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Looks great John, and I feel honored that something I did made it into your wonderful explorer build!

Sent from my SM-G986U using Tapatalk
 

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