How-to: Poor man's racing seat brackets (no 56k)

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hawkeye18

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A long long time ago, I got some racing seats (no-brand) for cheap through craigslist. They were a good buy, and I wanted to mount them to my wife's 95 ATX. Problem is, I had no way of mounting these seats to the car in anything approaching a safe fashion. As I saw it, I had two choices:


  • Mount the seats and their universal brackets directly to the car and figure out some way of mounting seat belts, or
  • Mount the seats to the stock lower bracket, and bolt into car, and use stock seat belt points
I chose the latter, as ultimate weight savings was not really the goal here, safety with comfort was. We just wanted seats that were supportive and not six kinds of ****ed up from 15 years of wear.

So, keeping that in mind, I'm going to show you how I got some cheap racing seats mounted to the stock lower seat brackets for less than $30 in parts, and in a method that's stronger than the seat itself in a wreck.

Materials needed (you can of course substitute for preference; this is what I used):

  • 4.5" angle grinder with both cutting and grinding disks
  • Drill with 1/4" & 1/2" Cobalt bits (not Kobalt, Cobalt!)
  • Cutting oil, LOTS
  • Nuts & bolts (I used 8.8 hardness bolts with Ny-lock nuts, use a size appropriate for your situation - I can't remember what size I used but it took a 9/16" wrench)
  • Bar stock steel(I used 3/16" x 2". This was most certainly overkill, but better safe than sorry) - I used 72" worth of it, you can get away with less
  • Sharpie and a tape measure (hopefully you are better with it than I was, as you'll see)
  • Grease (you'll want to clean out that stock seat track and regrease it, trust me)
  • Bastard File (there are a lot of sharp edges that will CUT U DEEP, WHITE GIRL!)
  • Wrenches (you really should already have these)

So, here's the gist of the whole project: You need to attach this -

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To this -

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Using these.

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Simple!

First things first: Cut the bar stock down to size. The stock I got (from Lowe's) was 36" long, so I made a mark down the middle and cut the bar in half with the angle grinder. Is an angle grinder the best tool? Probably not. Is it what I had? Absolutely. If you have a better tool, by all means use it. The file is for rounding out the edges so they don't slice your fingers after cutting. The car ramps are to elevate the bar stock. Would a clamp/vise be better? Absolutely! But like I said, this is the poor man's brackets. Just use your feet to stabilize the bar, it'll be fine. Also, please wear hearing protection.

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The filing is important; you're going to be dealing with this bar stock a lot in the next few minutes/hours, so you want to make sure it's nice and smooth. Also, sharp jagged edges in a car are just generally a bad idea.

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Then, you gotta figure out where you're gonna need to drill the holes in the bar stock. These are the holes that match up to the bolt holes in the seat, so I use them as a template on the bar stock:

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And making marks on the stock as such. Note how I failed to correctly divide 18 by 2 the first time. This is why they say measure twice. The smaller sets of marks are the boundaries of the bolt holes on the seat. This is a rather inexact science; that's why I used a 1/2" bit... it's bigger than the holes, so I can be off a little. This becomes important later, because off I certainly am. (also, I already had a 1/2" cobalt bit laying around for drilling strut pinch bolts out)

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Really, I'm not sure why I was so bad at measuring this stuff; normally I'm pretty good at this. I think the problem was that I was trying to formulate the process at the same time I was executing it. This meant I was confusing myself on a regular basis.

In any case, verifying the measurements proves I'm not generally anywhere close, so I adjust them to match.

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The other side turns out quite a bit better. Constant improvement is the name of the game.

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One of the better ideas I had was to mark the bar stock as to which side it was supposed to be on. This saved a lot of confusion down the road. Unfortunately, my system did not eliminate all confusion, as you'll see later. Feel free to use your own marking system.

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Now that I sorta-kinda had the places I was supposed to drill out, I began to do that. A note: You really want a corded drill for this. I used my trusty 19.2V Hitachi drill, and I went through about 12-14 battery charges, and nearly set the charger on fire. It is no longer really trusty, but I have a corded drill now, so it's all ok.

I started a pilot dimple with a smaller bit (I think 3/16") to keep the big bit from walking all over the place. You'll want to use plenty of cutting oil to keep the bit from overheating and to keep the metal shavings (of which there will be about 600lbs) flowing smoothly. It also helps keep them congealed, which is really good because you don't want 600lbs of steel shavings flying around everywhere. I highly recommend protective eyewear.

It looks easy, but really it took about an hour or two to drill out those holes. The weak drill was a big part, but it really does just take forever to sit there and drill through 3/16" of steel. A drill press would come in mighty handy, but chances are if you're rich enough to own a drill press, you aren't poor. Note the added labels to further reduce confusion. It helps if you label them correctly (as you'll see later).

At this point, you may be wondering why I drilled the holes so far off to one side. This is because the holes on the stock base are narrower than the holes on the seat. You'll see.

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Success! They bolt to the seat! That was the easy part. The hard part is getting it all bolted to the bracket, which is what we're gonna work on next.

As you might've seen from the second picture, there are are wings that stick up that make it impossible to mount the seat to it. Therefore, they gotta go. Out comes the trusty angle grinder again... (before shots)


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And after shots. The side with the seat belt buckle on it was a lot harder; had to ensure I didn't cut through the cable for it!

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Here again the file is REALLY important; the edges created by cutting at essentially a 45° angle across the right angle leaves razor sharp edges. I did actually cut myself on one of the edges on the outboard side before I finished.

~continued in part deux~
 
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hawkeye18

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Ok, so we've got the base prepped for receiving the seat. Did I mention this irrevocably renders the base useless for stock seats? I might mention that now. But, seat bases are all over the place so I figured it's not that huge of a deal.

Anyway, what we do next is to flip the racing seat over, so that the base is facing up. You'll have to recline it, and use something to prop the front up. You can see below that we used a stack of cardboard boxes, because we're poor and that's how we roll.

Then you put the stock seat base on top of it and line it up how you want. You'll see what's gonna happen next pretty easily; mark off the holes with a sharpie. Since the base is one rigid piece, there's no worry about alignment issues.

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The fore/aft alignment is critical; you want the seat belt buckle to be right at the gap between the lower and upper seat. Once you have all the holes drilled and bolted, you can't adjust this alignment, so best to do it now.

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Now, remove the bar stock and using those four sharpie points you made, it's time to drill four more holes in that crap... you may feel it's about time for a beer break. You'd probably be right.

Ok, all good? Got all the holes drilled? Excellent. What you're going to do next is thread four bolts from the underside (looking from above the racing seat bottom), and then put a nut on the other side so that they look like this:

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At this point I want to talk about bolt safety. I used grade 8.8 hardware throughout, and conformed to SUBSAFE practices, which dictate two separate thread locking methods. You'll see in this next picture that the bar stock is actually elevated off the seat bottom by a nut and a lock washer. Then, there is another lockwasher between the bolt head and the bar stock.

It's about damned near impossible to remove the bolts after they're fully torqued and the opposing nut underneath is also torqued, and I can pretty much guarantee you they will never, ever, ever loosen themselves. The bolts going into the bar stock toward the base also have lock washers under the head, and a ny-lock nut completes the sandwich on the other side of the base. The intermediate nuts also act as opposing-torque nuts, which actually makes three separate bolt retention methods.

Now, you don't have to go through this frankly ridiculous level of bolt retention effort, but these two pieces of metal and 8 bolts are all that are keeping the seat attached to the base in the event of a wreck; you do not want them loosening or even detaching themselves. This is how mine look fully gussied up.

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The reason for the intermediate nuts may not be immediately obvious, but it is pretty simple - it raises the whole assembly up enough to eliminate interference from the bolt heads going into the racing seat. As you can see above that is also the reason for the intermediate nut between the seat and the bar stock.

I mentioned earlier about measuring not being quite right; I had to wallow out the holes on the seat base a big because I didn' drill the holes right. Frankly, at this point my arm was so tired from drilling 8 big holes in solid steel that I'm lucky I got close at all.

In any case, now comes the time to bolt the base to the bar stock, which I do with the above-mentioned ny-lock nuts.

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And... that's it! You're done! Almost. You've still got to attach the seat controls to the seat, but I think that's a little beyond the scope of this particular thread; there are a thousand ways to do it. I'll just include pictures of how we did ours (my wife is solely responsible for that part of the project, which frankly looks a lot better than the part I did :rant:), but here is the completed seat below.

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As far as the controls went, we had to ditch the lumbar/side bolsters (duh) but the other 6 directions of motion are retained. We hacked apart the plastic bit (I did the surgery with that angle grinder from way above!) and used a few long screws to screw it into the side of the seat. As long as one is not paying too much attention to it, it sorta kinda looks stock-ish. Screw it, it works.

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So... there you have it. How to make any set of racing seats work with your SHO for less than $50 (assuming you have somewhat appropriate tools already). The only cons of this method are that you don't really save much weight (maybe 5-10lbs, that seat base weighs a ton), and all the lifting required by the method means you sit about an inch and a half higher than you did before. So if you're a tall guy this might not work for you, but I'm 5'10" and I was ok. Obviously, different seats will yield different results.

So, this guide may not apply to everyone, and this probably isn't the most practical method to do it, but this guide was intended to show that pretty much any ******* with a drill, a cheap $20 harbor freight angle grinder, and not a whole lot else can make a set of racing seats work with your SHO, and have it work safely. I'm willing to wager that my method of attaching the seat is even stronger than the stock seat's method, and that the seat itself will fall apart in a wreck before the mount for it does.

Disclaimer: I actually did this, like, over a year ago; I've just now finally gotten around to writing the guide for it with the pictures I have. That's why I can't remember any of the bolt sizes, but it only took me about 5 minutes to figure it out; you should be able to do so in a similar amount of time.
 

Phoenix

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Awesome guide. Im actually going to do something similar with the shogun. Props to your engineering.
 

hawkeye18

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I'm glad it helped! This project was as extreme an example of Canadian Engineering as one could get and still have it work ("drill a hole.... here!"), but it goes to show that if this guy can make it work with two cheap power tools and a trip to Lowe's, anybody can. Of course, the trade-off is quite a bit more math, and a lot more manual labor, but that's the goal of DIY mechanics, isn't it? To show that you too can be a fabricator - it may not look great, or be particularly light, but it can be done, by God!

One final thing I should've noted is that I made a final modification to the bar stock before I permanently mounted it. You can see the result in the second and third-last pics, but the front corner that sticks out closest to your leg while you're getting in - I chamfered that corner with the grinder. It was an inexact science - I just ground away at it until it looked round, and then filed the ever-lovin' **** out of it with that poor Bastard file, which certainly earned its keep that day. It's a lot less distracting that way, and the odds of you leaving a chunk of your shin bone on it are a lot less. It's the little details...
 

Racer X

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1. Excellent write-up! Definitely bookmarked for a later date.
2. You have the equivalent of 14.4k dialup over there. My God man, where did you find the time to write this up? The picture uploads alone...
 

hawkeye18

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1. Excellent write-up! Definitely bookmarked for a later date.
2. You have the equivalent of 14.4k dialup over there. My God man, where did you find the time to write this up? The picture uploads alone...

The picture uploading took about six days. I got about three done per day. I would've been able to do a lot more if not for the constant time-outs.

When it comes to production, I am blessed with two relevant abilities: the ability to take pictures that are in focus (granted, they're nothing like Chad's pictures [that bastard!]), and the ability to write cohesively, clearly, and with correct grammar. The ability to switch between a technical and conversational tone doesn't hurt. Over the years I've honed the ability to get within half a grade on the Flesch-Kincaid grade level chart on command, from 8 to 14. It's all about word selection, sentence length, and getting the active/passive sentence ratio right. The fact that I enjoy writing doesn't hurt! I've considered taking up editorial gigs before, but the Navy comes first.

As far as time - dude, I sit in a box for 8 hours a day, every day. Then, I sit in a different box for another 8 hours, then I go to sleep. Trust me man, time is something I have so f***ing much of! It's not even funny.
 

Jh8990

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That was the origional plan when we did my racing seats, however we went to the junk yard and picked up a pair of manual slo tracks, took out the return spring and cut the brackets down an inch then welded them back on.
 

hawkeye18

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Another option would be picking up some manual seat tracks from a SLO.
That should help save more weight also.

We had considered that, but decided we'd rather retain the functionality and comfort of the power seats. Manual seat tracks would certainly be lighter, and probably easier to do.
 
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