Thermostat Water Outlet - Custom?

[3d914]

Hey guys,

I was wondering if anyone knows of a compatible thermostat outlet pipe that goes directly to a 90deg elbow. The 6" length of the 3.2 stock outlet is too long for my Porsche 914 fit.

Pic for ref:

TIA,

 

[biker889]

I have been pondering the same thing, but why not cut it down, grind/smooth the ridge, and use a radiator hose with a 90 on it. (I work at a parts store, so its easy for me to say "find a hose") You may have more troubles finding one that will work.

 

[3d914]

biker,

That was going to be my last resort. I'm hopeful that there is a ford part out there that is the correct size from another engine. I'll swing by the Ford parts counter later this week.

Thanks.

 

[gmorrell]

I can't remember is that 1.5" or 1.25"?

http://woolfaircraft.thomasnet.com/...61?&plpver=10&origin=advsrch&by=prod&filter=0

Get an Aluminum tube tight-radius mandrel bend, cut and TIG.

 

[Off Road SHO]

I can't remember is that 1.5" or 1.25"?

http://woolfaircraft.thomasnet.com/...61?&plpver=10&origin=advsrch&by=prod&filter=0

Get an Aluminum tube tight-radius mandrel bend, cut and TIG.

Gary,

That is what I suggested but I think he's going to try the Ford replacement route first.

This is going to be a quick little scooter.

Tom

 

[itwonder]

How about miter cut the stock outlet and tig weld it back together at 90 degrees? Should be about a 1 hour job at a machine shop.

 

[3d914]

Bob,

That's an approach I hadn't considered. The bend wouldn't be smooth, but it shouldn't make that much difference. I'll keep that in mind.

Gary,

Thanks for the link. Hopefully I can find a cost-effective solution.

 

[Toolman]

To get better clearance for my turbocharger, I simply cut the stock inlet and used a ss rad hose:

 

[Off Road SHO]

Tim,

That will still be too bulky for Gerard's application. He will have to re-locate the coil pack also, it's so tight in his car.

Tom

 

[Toolman]

No room eh? Sounds like the cut/weld option is needed.

 

[3d914]

Yep,

Gotta go with the cut & weld. Ford parts guys can't cross-reference to save their lives. Bummer when your weak link becomes the database programmer.

Got it cut. Now I just have to get it down to the welders this week. At least I'm done with school - for a long time I hope!

 

[3d914]

OK, just for reference sake, here's the result of the cut & weld. Dan did a nice job. The finished part is just under 3.0 inches, and will get a 90deg hose.

(Sorry bout the fuzzy pic)