Not a job for the faint of heart.I wonder what a used matching healiner would cost from a parts car? IIRC in the early SHO cars people were removing the windshield to get the board piece in without breaking it. I think? Been a long time since I was reading those.
Partial list of steps:
- Remove the front and rear assist handles.
- Open the assist handle retainer screw covers.
- Remove the assist handle retaining screws.
- If equipped, disconnect the ambient light electrical connector.
- Remove the left rear passenger side door check arm bolt.
- Remove 1 door check arm bolt from the body.
- To install, tighten to 25 Nm (18 lb-ft).
- Remove the LH and RH front seats. For additional information, refer to Section 501-10.
- Remove the front floor console. For additional information, refer to Section 501-12.
- Flatten the LH and RH carpet against floor and tape into position.
- Remove the LH and RH B-pillar trim panels. For additional information, refer to B-Pillar Trim Panel in this section.
- Completely remove the left rear door weatherstrip from opening.
- Remove the LH and RH C-pillar trim panels. For additional information, refer to C-Pillar Trim Panel in this section.
- Lower the door weatherstrips where they contact the headliner.
- Remove the 2 trim panel retaining clips from the rear of the headliner.
- Remove the 2 retaining clips using a pushpin puller.
- Disconnect the roof opening panel electrical connector.
- NOTICE: Do not cut below the front reinforcement support or damage to the headliner will occur.
NOTE: The base headliner front reinforcement support must be cut to allow for flexing when removing through the door opening. Cut the support on the outer side of the reinforcement support rib.
NOTE: Replacement headliners have been pre-cut.
Lower the headliner and cut the front reinforcement support.- Using a cutoff wheel or suitable cutting tool, cut the support 8 mm (0.314 in) away from both the center support ribs, 20 mm (0.787 in) deep.
NOTE: The headliner is made of new material that will allow for specific folding and flexing during removal and installation.
- NOTICE: To avoid damaging the headliner when folding the headliner, only fold the headliner backing-to-backing. Never fold the headliner cloth-to-cloth or cloth-to-backing or damage to the headliner will occur.
Remove the headliner.- Rotate the headliner 90 degrees clockwise and remove the headliner through the left rear door opening.