802SHO 2010 Build

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802SHO

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Not easy to redo the oil return also. Different route, different obstacles. Exhaust being a main one. IMG 2599
Most efficient route avoiding the exhaust to the pump, and avoiding the exhaust to the rear OEM return. Decided not to tap for 1/2 NPT…bc the OEM hole is larger than 1/2”, also the ID of the hard line is also larger ID than -10 AN so nothing to gain by tapping. Now time to add thermal protection. Swapped restrictors back in. IMG 2598
I’ll have this running tomorrow
 

802SHO

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Oil return done. Nice feature is the pump is the lowest point and that’s always good. IMG 2604Next I have to extend and protect the scavenger pump harness, remove the oil screen out of the regulator, remove oil off the exterior, reinstall the exhaust, add more Rotella test oil, drain the catch tank and install the vent plug. Then get it on the ground and start it.
 

802SHO

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Test drive results:
Pros: oil feed/oil return success
PCV to VTA still good
Got 1 paddle shifter to work (progress)

Cons: VVT solenoid gaskets split/torn
One coolant plug on unused side needs to be snugged up. Oil smoke

Solution: so I don’t need to remove anything I’ll cut down an Allen wrench to fit between the bracket and coolant plug, and snug it up. Last night I applied a liberal amount of high heat silicone sealant on the VVT gaskets and wiped smooth. I can replace those over the winter…for now I just want them to stop leaking. So with the car idling the gaskets being split/torn is like a hair line VENT. After the engine gets hot you can see vapors escaping….and then moderate throttle it starts with the fine oil droplets that escape. Maybe these got damaged during shipping or at some point. For now I just want to put a bandaid on them. And since checking the car over to verify I’ve got some oil to burn off…that’s what I’ll do. Let it run, smoke it off…and drive it for my 2 mile loop. Need to have it smoked off and no oil coming out of my sealant bandaid and I’ll swap it back over to BR40 and do some cautious driving mileage
 

802SHO

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I was smart to want to test the car a little more, a little longer with the test oil in it. Went as far as adding in another 5 gallons of gas and got in it for one last 2 mile loop test. Didn’t make it out of the driveway. IMG 2644
Oil out of the exhausts again. At least it was outside when I sprayed it out. I turned the car on and let it idle, gave it some light revs, changed its position and got out to check. Back to square 1….with more data. Better position to be in than with less data.

What’s happening? I am now unconvinced this pump can handle my 2 turbos.

It did perform the best so far in its original state with tank, vent plugged, restrictors, no regulator but that long drive to get an alignment the turbos were smoking and that was when the oil return first started to reveal it wasn’t adequate. From there my changes didn’t alleviate the accumulated oil already in the exhaust and with testing my changes I quickly blew that accumulation out of the exhaust.

So back to the more recent changes I believe what’s happening is an oil return that is slightly unable to keep up. I say slightly bc it will appear at first like it is ok…..while the more idling the more the return accumulates oil in the lines…..not being able to keep up and stay ahead of the oil feed….the excessive oil accumulates and not before long….it compounds into blocking up the oil return, causing oil to be forced through the turbo seals into the exhaust and as my exhaust is positioned it pools….so with some revs or 2500-3500 rpm as I back up my driveway in gear, it then gets sent out of the exhaust onto my fenders.

It actually helps to deal with this to write about it. Bc man oh man am I frustrated.

Oil feed data. Garrett includes oil feed restrictors to force around 40 psi max pressure in a universal application. I decided to add a regulator which would force max 40 psi before the turbos in their feed line. Bc of that I wouldn’t need restrictors and I know I don’t….however it appeared I did bc I blew oil out but that oil I’m going to say had already made its way passed the seals (remember when my turbos were smoking on the highway and I got it towed home) and had already pooled a little. So I made my changes to the regulator and said…oh no I should put restrictors back in. I then for the first time clean everything bc of no choice at that point. Now I’ve got a regulator restricting max 40 psi to the turbos AND restrictor fittings ….so I’m doubling up on oil restriction to the feed. There’s no possible way it could be seeing more than 40 psi feed pressure. The regulator does that….without the regulator the restrictors do that….so with both it wouldn’t matter if the car made 140 psi how would it over flow the regulator and restrictors?? So I’m ruling oil feed out. It’s restricted twice.

Oil return data. Why did it last the longest with a tank and plugged vent even though it eventually couldn’t keep up. Well the tank allowed oil to accumulate there instead of backing up the lines so easily. Unplugging the vent made some weird syphon happen into the catch tank. Now no tank and no vent, equal length oil return hoses into a Y…plumbed directly into the pump with no filter. Shorter plumbing altogether and why did it back up? I am using 1 pump capable of 1-3 GPM….so it flows more if it needs to?? That’s cute. Well with 2 (-10) oil returns combined into 1 hose has to then go through a 3/8 NPT inlet and outlet pump. The pump is the restriction. I’ve searched for a better single pump but I see the same specs….every pump seems to be standard 3/8 NPT to whatever you want -6, -8, -10. So perhaps bc of their physical size, the 3/8 NPT seems to just be what it is as it goes through the pump. You have to remember it’s typical to do remote rear mounted turbos so just think about how long those hoses are..so my short hoses are certainly not too long. It has to be the pump. 1 pump just can’t keep up. I can admit maybe my oil feed is stronger than it should be but the 1 pump isn’t handling it.

Sounds of the pump. I know what it sounds like when it’s pulling all fluid and when it’s pulling air/fluid. Bc of my issues I recently would turn the car off and let the pump run a little longer like 10-15 seconds or more. I did notice that for about that long it sounded like all fluid and then I could audibly hear it change over to pulling air/fluid. So that right there says oil is accumulating in the lines. Matt Pohnan listening to me talk about it jumped on that detail and said it should sound like it’s pulling air/fluid the whole time. That pump isn’t strong enough. It can’t stay ahead of the feed. It just gets a massive head start when I remove or redo everything and it all starts out empty. It’s not powerful enough.

I’m taking a step back like I did with the PCV system. And what did I do then? I did a crazy 1 and done setup…if you can’t vent enough I tried to vent too much. Like this oil return….if you can’t return too much…I want to try to return too much. Should just drop the pan. Weld 2 (-12) fittings on it. Buy another Turbowerx scavenger pump….each turbo drains into their own pump…and gets sent back to the oil pan in their own wide open -12 line. Now what?? I’ll be proud to hear 2 pumps pulling air/fluid at all times and take it as a compliment if I need to remove the restrictors again and just let the regulator do its job. F this shit!

Yeah the VVT solenoids were just torn and the sealant did its job. So I am back to oil return issue only at this point. I was going to take her out for a longer but cautious drive to take some pics. Still unsure so leaving the front bumper off. Nope….didnt make it out of the driveway. Look at all that oil that came out IMG 2639
I need to clean that power steering fluid off the driveway. That looks like shit.
 

FREAK_SHO

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I was smart to want to test the car a little more, a little longer with the test oil in it. Went as far as adding in another 5 gallons of gas and got in it for one last 2 mile loop test. Didn’t make it out of the driveway. View attachment 92361
Oil out of the exhausts again. At least it was outside when I sprayed it out. I turned the car on and let it idle, gave it some light revs, changed its position and got out to check. Back to square 1….with more data. Better position to be in than with less data.

What’s happening? I am now unconvinced this pump can handle my 2 turbos.

It did perform the best so far in its original state with tank, vent plugged, restrictors, no regulator but that long drive to get an alignment the turbos were smoking and that was when the oil return first started to reveal it wasn’t adequate. From there my changes didn’t alleviate the accumulated oil already in the exhaust and with testing my changes I quickly blew that accumulation out of the exhaust.

So back to the more recent changes I believe what’s happening is an oil return that is slightly unable to keep up. I say slightly bc it will appear at first like it is ok…..while the more idling the more the return accumulates oil in the lines…..not being able to keep up and stay ahead of the oil feed….the excessive oil accumulates and not before long….it compounds into blocking up the oil return, causing oil to be forced through the turbo seals into the exhaust and as my exhaust is positioned it pools….so with some revs or 2500-3500 rpm as I back up my driveway in gear, it then gets sent out of the exhaust onto my fenders.

It actually helps to deal with this to write about it. Bc man oh man am I frustrated.

Oil feed data. Garrett includes oil feed restrictors to force around 40 psi max pressure in a universal application. I decided to add a regulator which would force max 40 psi before the turbos in their feed line. Bc of that I wouldn’t need restrictors and I know I don’t….however it appeared I did bc I blew oil out but that oil I’m going to say had already made its way passed the seals (remember when my turbos were smoking on the highway and I got it towed home) and had already pooled a little. So I made my changes to the regulator and said…oh no I should put restrictors back in. I then for the first time clean everything bc of no choice at that point. Now I’ve got a regulator restricting max 40 psi to the turbos AND restrictor fittings ….so I’m doubling up on oil restriction to the feed. There’s no possible way it could be seeing more than 40 psi feed pressure. The regulator does that….without the regulator the restrictors do that….so with both it wouldn’t matter if the car made 140 psi how would it over flow the regulator and restrictors?? So I’m ruling oil feed out. It’s restricted twice.

Oil return data. Why did it last the longest with a tank and plugged vent even though it eventually couldn’t keep up. Well the tank allowed oil to accumulate there instead of backing up the lines so easily. Unplugging the vent made some weird syphon happen into the catch tank. Now no tank and no vent, equal length oil return hoses into a Y…plumbed directly into the pump with no filter. Shorter plumbing altogether and why did it back up? I am using 1 pump capable of 1-3 GPM….so it flows more if it needs to?? That’s cute. Well with 2 (-10) oil returns combined into 1 hose has to then go through a 3/8 NPT inlet and outlet pump. The pump is the restriction. I’ve searched for a better single pump but I see the same specs….every pump seems to be standard 3/8 NPT to whatever you want -6, -8, -10. So perhaps bc of their physical size, the 3/8 NPT seems to just be what it is as it goes through the pump. You have to remember it’s typical to do remote rear mounted turbos so just think about how long those hoses are..so my short hoses are certainly not too long. It has to be the pump. 1 pump just can’t keep up. I can admit maybe my oil feed is stronger than it should be but the 1 pump isn’t handling it.

Sounds of the pump. I know what it sounds like when it’s pulling all fluid and when it’s pulling air/fluid. Bc of my issues I recently would turn the car off and let the pump run a little longer like 10-15 seconds or more. I did notice that for about that long it sounded like all fluid and then I could audibly hear it change over to pulling air/fluid. So that right there says oil is accumulating in the lines. Matt Pohnan listening to me talk about it jumped on that detail and said it should sound like it’s pulling air/fluid the whole time. That pump isn’t strong enough. It can’t stay ahead of the feed. It just gets a massive head start when I remove or redo everything and it all starts out empty. It’s not powerful enough.

I’m taking a step back like I did with the PCV system. And what did I do then? I did a crazy 1 and done setup…if you can’t vent enough I tried to vent too much. Like this oil return….if you can’t return too much…I want to try to return too much. Should just drop the pan. Weld 2 (-12) fittings on it. Buy another Turbowerx scavenger pump….each turbo drains into their own pump…and gets sent back to the oil pan in their own wide open -12 line. Now what?? I’ll be proud to hear 2 pumps pulling air/fluid at all times and take it as a compliment if I need to remove the restrictors again and just let the regulator do its job. F this shit!

Yeah the VVT solenoids were just torn and the sealant did its job. So I am back to oil return issue only at this point. I was going to take her out for a longer but cautious drive to take some pics. Still unsure so leaving the front bumper off. Nope….didnt make it out of the driveway. Look at all that oil that came out View attachment 92362
I need to clean that power steering fluid off the driveway. That looks like shit.
Chin up Andrew, being the first in a new and odd platform is ways challenging. You've gotten to this point due to the pioneering mindset, willingness to take on the challenges and work through it.

Not only does coming here to write the frustrations down help you mentally, it helps hash out the issues amongst some of the like minded SHO owners that may have had similar issues on other platforms. It also chronicles this amazing build for others to learn from.
 

802SHO

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Chin up Andrew, being the first in a new and odd platform is ways challenging. You've gotten to this point due to the pioneering mindset, willingness to take on the challenges and work through it.

Not only does coming here to write the frustrations down help you mentally, it helps hash out the issues amongst some of the like minded SHO owners that may have had similar issues on other platforms. It also chronicles this amazing build for others to learn from.
Thank you
 

SM105K

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On my latest twin turbo Camaro build, I kept running into the same problem. LSX 376 with twin PTE 57's. I ran the same pump as you, turbos drains into a Y'd straight to the pump, back to the pan, and same thing oil coming out of the exhaust. Thought it was bad turbo seals. Had them rebuilt. Learned alot about turbo "seals" that day. Put them back in and yeah.....same thing. I put restrictors in, and that helped but it didn't cure the problem. I gave up on the project after my Powerglide ate the thrust bearing for second time in the motor (long story). Thinking back....I probably should have added another pump.........
Received 10155104454992521
That turbo/motor/trans combo was the ******* bane of my existence. Spend way to much time, energy, and money. But when I kinda got it right it made 803 hp, albeit briefly.
 

802SHO

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On my latest twin turbo Camaro build, I kept running into the same problem. LSX 376 with twin PTE 57's. I ran the same pump as you, turbos drains into a Y'd straight to the pump, back to the pan, and same thing oil coming out of the exhaust. Thought it was bad turbo seals. Had them rebuilt. Learned alot about turbo "seals" that day. Put them back in and yeah.....same thing. I put restrictors in, and that helped but it didn't cure the problem. I gave up on the project after my Powerglide ate the thrust bearing for second time in the motor (long story). Thinking back....I probably should have added another pump.........
View attachment 92368
That turbo/motor/trans combo was the ******* bane of my existence. Spend way to much time, energy, and money. But when I kinda got it right it made 803 hp, albeit briefly.
Man that’s one nice build! Yeah I’m basically testing things out and trying to find what works. I’m wondering now weighing my options, thinking about looking further into the pump. It’s rated for 1.75GPM. I could probably have success with a 3GPM rated pump and thats an easy swap.
 

SM105K

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Man that’s one nice build! Yeah I’m basically testing things out and trying to find what works. I’m wondering now weighing my options, thinking about looking further into the pump. It’s rated for 1.75GPM. I could probably have success with a 3GPM rated pump and thats an easy swap.
It was. Callies Crank and Rods, Wiseco Pistons, Custom Comp Cam, AFR Heads........when it worked...it worked. When the trans killed it a second time, I was done.
 

802SHO

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I think im going to go with RB Racing for a scavenger pump. I found their brand reading a scavenger oil return discussion. On their site they actually show a Turbowerx scavenger pump. Look at this IMG 2674
One part of the discussion was a guy talking about using a tank and venting it to the valve cover in case the pump failed…..my vent wasn’t to the valve cover it was to my catch tank and it filled it up. Maybe the pump just isn’t very good period. Although my test it seemed to suck it up but…not good enough. RB racing is getting a call today. They recommend the scavenger pump flow twice what the turbo oil feed pressure would be. They have a 4 GPM pump with 1/2’ NPT. They also sell check valves and everything.

It’s almost like carnage but nothing is destroyed …so here’s the “mess”! Leaked on both sides of the cartridge, compressor and exhaust side. IMG 2665IMG 2666IMG 2667IMG 2670IMG 2669IMG 2672IMG 2671IMG 2673
Man how nice would Comp Oil less turbos be right about now!!! With those turbos you grease them every so often.

I need to remove these turbos and clean the shit out of them. So I’ll need to drain coolant again bc I added water…and oil again.

Edit: I’m lucky my TT IC has slanted tanks so that the oil pooled and can easily be cleaned out.
 
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802SHO

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Kind of cool is a post I shared about my homemade chassis splitter on Professional Awesome Racing FB group. These guys are time attack, circle track and pretty serious group. Can’t believe it was so well received. Guess I did a good job lol! Lots of ppl mentioned how confused they were on what the car was. IMG 2675
 

802SHO

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I called RB Racing and unfortunately when they answered the phone they informed me that since Covid they stopped doing scavenger pumps. Idk how old the info I read was, maybe Turbowerx had just came out and the owner of RB Racing was really salty for the competition. So back to square 1 and Turbowerx really is the go to. Search scavenger pumps, look for shopping results and look for something 2gpm or more that looks decent enough, that’s made for scavenging turbos and you pretty much come up with a few options. Turbowerx is a big one and then read discussions and everyone likes and uses Turbowerx.

They say I they recommend ball bearing turbo users to not use more than 25 psi oil feed pressure…well Garrett says 40 psi. Regardless I was using their Base Model pump that is only 1.75GPM and supports “most” TT setups. They do have an Exa-pump that flows 2-3GPM but has 3/8 NPT but does say this will support full flowing TT setups…not most….all. The pump I should have bought. Well I’m just going to get the Exa-pump MIL-SPEC, 3GPM, open flow…bc it will give me peace of mind. I’ll be in worse shape if I dont get it now but find I need it later.
 

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I’ve seen those. The first thing is the price, lowest price out there. For the cost of this MIL-SPEC pump …I could buy 4 of those CXRaxing pumps. I could just buy another pump…each turbo with its own pump. Completely redo all my lines again. Space is a big issue. I have space on the other side of the subframe where the pump is now but the trans is in the way. One pump per turbo and redoing all the lines would cost less than this MIL-SPEC pump but I could just swap in the higher flowing pump and keep it simple. 5 year warranty on the MIL-SPEC pump.

If I did do 2 pumps it would be easier to Y them up into the valve cover than into one of the OEM ports. I wanted to drop the oil pan but it’s also bolted to the timing cover and trans. Not sure I want to mess with that.

Idk man. It doesn’t seem plausible to me at this point that the cheapest pump available is going to solve my issues.

The only review about that CXRacing pump on their site is someone using it for a differential and cooling. The internet told me this IMG 2681

Thank you for looking though.
 

kryptto

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I’ve seen those. The first thing is the price, lowest price out there. For the cost of this MIL-SPEC pump …I could buy 4 of those CXRaxing pumps. I could just buy another pump…each turbo with its own pump. Completely redo all my lines again. Space is a big issue. I have space on the other side of the subframe where the pump is now but the trans is in the way. One pump per turbo and redoing all the lines would cost less than this MIL-SPEC pump but I could just swap in the higher flowing pump and keep it simple. 5 year warranty on the MIL-SPEC pump.

If I did do 2 pumps it would be easier to Y them up into the valve cover than into one of the OEM ports. I wanted to drop the oil pan but it’s also bolted to the timing cover and trans. Not sure I want to mess with that.

Idk man. It doesn’t seem plausible to me at this point that the cheapest pump available is going to solve my issues.

The only review about that CXRacing pump on their site is someone using it for a differential and cooling. The internet told me this View attachment 92385

Thank you for looking though.
Saw much of the same, gave it a spin for 30 minutes.... man it's a tough environment out their without BR.
 

802SHO

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Saw much of the same, gave it a spin for 30 minutes.... man it's a tough environment out their without BR.
I think this guy Marc from Turbowerx is snarky and if I could find a better one I’d go with a different brand. IMG 2682
Throwing at me points that are honestly meaningless to me. G25-550 turbos weren’t made 20 years ago. Don’t come at me with 20 year old data. Garrett recommends 40 psi and I politely told him I deferred to the turbo manufacturer recommendation. Just rude responses. I pointed out the brand the recommended psi, the setups I started out with and what I changed and what happened. To be told 20+ years and 1,000’s of customers….then why didn’t you say any of that when I asked you about how I set it up in the first place before it was even tested? No mention of 25 psi…no mention about the fact that I said I bought the base model pump…where was the remark about everyone using the higher flow Exa-Pump?? So talking with Marc is why I devoted time into any brand but Turbowerx.

So he’s saying cut the psi and you’d be fine….so then I ask ok then so that Exa-Pump with 3/8 could swap places with the base model and be fine? And he’s like…well as long as nothing else is a miss in the system..yes. So he’s so sure one min then the next minute cautious to agree. So if I was to do something right now I’d pull the trigger on the MIL-SPEC pump bc all I’ve learned so far with communicating with him and how he’s so arrogant is he thinks the MIL-SPEC is a pump I shouldn’t need intuition tells me that’s exactly the pump I need based off his responses thus far.
 

802SHO

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The way he responds is a red flag to me but idk where else to go. The brand seems to have a good reputation despite his attitude. But if you imagine thousands of complaints…would you just mumble meaningless or made up facts…20+ years 10,000 installs never an issue…really? So the perfect pumps ever created? Not believable.
 

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