3.0 vs 3.2 cams - some calculations

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MerkXRTurbo

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I've seen a lot of debate on the value of switching to 3.0 cams when swapping to a 3.2. Some say that it has little to no value, other say that is not the case, so I decided to do some calculations and here is what I came up with. Before we start, I would like everyone to understand some things, just so that we are on the same page:

-Torque = actual measurable power output. Most people refer to torque and mean power in the low RPM range, but this is not true. On the contrary, it is entirely possible that an engine could produce HUGE torque, but not until 10,000 RPM.

-Horsepower = work done over time. Calculated via the following formula: HP=TQxRPM/5252. Using this formula you can see why a diesel truck that puts out huge torque but only turns 3000RPM puts out low HP, and why other vehicles (such as the Honda S2000) put out lame amounts of torque but are still able to put out high HP numbers at 8500 RPM.

-For this, I am assuming that the 3.2's peak torque increase has only to do with the displacement increase, and not involving the different intake cams. This may or may not be the fact, and only a dyno using different cam combinations can verify this. However, I do not believe that the lower lift cams will result in a higher TQ number. This assumption leaves us with only the intake cams being the variable.

-According to Ford's numbers, the 3.0 produces 220hp @ 6200RPM and 200tq @ 4800 rpm. The 3.2 produces the same 220hp @ 6000RPM and 215tq @ 4000 RPM.

Using our HP formula we can find a few things. Let's start by calculating HP output @ peak torque:

3.0: 200x4800/5252= 182.79hp @ peak torque
3.2: 215x4000/5252= 163.74hp @ peak torque (the lower number is due to the lower RPM)
3.2 tq w/3.0 power band (this will simulate 3.0 cams in a 3.2 - remember, I'm assuming that the torque increase is purely displacement related):
215x4800/5252= 196.50hp @ peak torque

Lets rearrange that formula to find TQ output @ peak HP:

3.0: 220x5252/6200= 186.36 tq @ peak HP
3.2: 220x5252/6000= 192.57 tq @ peak HP

Now that we have these numbers we can calculate what peak HP would be using the 3.0 power band and the 3.2 torque output:
192.57x6200/5252= 227.32 hp

So using these calculations and assumptions it is reasonable to conclude that the 3.0 cams in a 3.2 will increase the overall power output by approximately 7hp.

Now, there is one factor that I have not mentioned up until this point, and that's the width of the power band. The 3.2 cams provide a MUCH wider power band, with a much lower peak torque! Generally speaking, a car's power band is the area in between the peak TQ and peak HP. With 3.0 cams you only get 1200RPM between these two points, while 3.2 cams give you 2000RPM! Now lets look at average HP across the power band:

3.2 w/ 3.0 cams: 227.32 (peak hp) + 196.50 (hp@peak tq) /2 = 211.91hp average across that 1200 RPM span.

3.2 stock: 220 (peak hp) + 163.74 (hp@peak tq) /2 = 191.87hp average across the 2000 RPM span.

That's a pretty significant average HP difference, but it's also a very significant difference in power band width! This has actually not given us much help on which is better, but it certainly educates us on the pros and cons of each setup. In my opinion the significantly wider power band is probably more desirable for a street driven car, for drivability reasons as well as the fact that fuel economy would probably be better with the 3.2 cams, being that they put cruising RPM closer to peak torque. FWIW, I plugged the above numbers into a software based simulator I use and according to it the 3.0 cams have a slight performance advantage (less than .1 second faster from 0-60) over the 3.2 cams in an otherwise stock MTX SHO with a 3.2, but most understand that better performance doesn't necessarily equal better streetability.

I hope that my thought process hasn't been too hard to follow and that this will help somebody make a better educated choice when choosing cams for their 3.2 swap. I'm getting ready to do an MTX conversion in my '94 ATX, and I was pretty set on using 3.0 cams but I am now seriously leaning toward leaving it be.

Your thoughts are welcome. :)
 

vortex2450

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Great information you've put up!

If it means anything I am dyno testing my MTX SHO with the 3.2l and stock cams and then swapping out for the 3.0s. dyno testing it and then putting the numbers up for all to see.


-Josh
 

jayro

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I wonder what the simulator would show for the difference in 1/4 mile time. Iirc each .1 second is about a car length.
 

rubydist

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Just due to displacement increase, the 3.2 should go from 200 lb-ft to 213 lb-ft at 4800 with identical cams.

My 3.2 w/ 3.0 cams in the 92 really likes higher rpms but it is noticeably stronger than a stock 3.0 even at lower rpms.

My guess is that the 3.2 stock will get better mileage in street usage than the 3.2 w/ 3.0 cams, due to the lower lift on the intake cams.
 

digeronimo34

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Thank you I was also going to change to the 3.0 cams since I have to change the tensioners but now I'll keep the 3.2 . Gas is to high for a couple extra horses in the dd
 

firebat45

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I stuck with 3.2 cams when I did my MTX swap, and the torque difference between it and a 3.0 is noticeable. I figured overall the MTX cams were better, higher lift, but low end torque is where it's at for streetability.
 

jayro

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The "car length" depends on how quick you are trapping.

True. It does vary with the trap speed. I thought I remembered reading that for a car that traps in the 95 to 100 range it was about a car length. As the trap speed goes up the distance would be greater. Numbers could be off though......Internet info isn't always that accurate.
 

LOUDSHO92

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I know of some one who did dyno the 3.0 cams in a 3.2 and the difference was only 2-3hp. Basically was equal to dyno error and to them was not worth it in the end.
 

MerkXRTurbo

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That's interesting. 2-3hp and a much narrower power band? A car would most certainly be faster with the 3.2 cams then.
 

NovaSS

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All a bunch of numbers with out real ENGINE dyno results on the cams on a new engine ( or fresh rebuild)

Just because some one swaps cams in a 120, 000 engine and doesnt see a big differance in numbers doesnt say much. Dirty intake runners, crapped up intake valves, clogged airfilter, bad wires etc etc etc are going to mask any HP/ Torgue gains ( changes) in a 180 CID engine.
 

LOUDSHO92

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All a bunch of numbers with out real ENGINE dyno results on the cams on a new engine ( or fresh rebuild)

Just because some one swaps cams in a 120, 000 engine and doesnt see a big differance in numbers doesnt say much. Dirty intake runners, crapped up intake valves, clogged airfilter, bad wires etc etc etc are going to mask any HP/ Torgue gains ( changes) in a 180 CID engine.

I know, just giving 1 case for it. I wish I kept the dyno. This swap not only is rarely done but dynos are even fewer.
 

NovaSS

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I know, just giving 1 case for it. I wish I kept the dyno. This swap not only is rarely done but dynos are even fewer.


Not trying to make waves, just wish some one was able to mount a 3.2 on a dyno and start swapping parts to see what the real numbers are.
 

jayro

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Not trying to make waves, just wish some one was able to mount a 3.2 on a dyno and start swapping parts to see what the real numbers are.

It would be nice. From what I have seen it seems that a lot of mods feed off each other. While mod x and mod y both give you 5hp individually, together they give you 12hp instead of 10. It seems like the only real dyno numbers on mods we have are from the sho shop days and I believe those are somewhat inflated.
 

vortex2450

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Not trying to make waves, just wish some one was able to mount a 3.2 on a dyno and start swapping parts to see what the real numbers are.



I'm planning on dynoing my 3.2l swap with 3.2l cams then swapping to 3.0l cams and running it through the dyno again... Hopefully before summer's over. I stay pretty busy..
 
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NovaSS

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Is anyone making a true aftermanket set of cams yet?

I need to see at least 275ft/lbs and 300hp to use this engine in a desert truck turning 35" tires.

As in aftermarkert do you mean a fresh forging?

Then no, all V6 SHO performance cams are based on factory cams with the base circles ground down and lash caps making up the differance
 

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