Replacing the VSS

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

Larry Bialecki1

New Member
Joined
Aug 30, 2002
Messages
1
Reaction score
0
Location
Canyon Country Ca
I have a 93 ATX with 164K on it. It has been acting up lately. It has a problem downshifting from 3 to 2 which gets worst with heat. I have had no power steering or cruise control problems. Per the forum I took the advice and changed the VSS. So far there does not seam to be an improvement. More testing is underway.

I though I would give this forum the benefit of what I learned changing the VSS. I did it, starting yesterday with completion today. I had no help form anyone else. It took 6 hours to remove the VSS and 4 hours to get it back on. Who ever said that you could get it out from the top or from the passenger side-wheel side must be a super mechanic or knows a lot tricks I did not know. Take the Y pipe out!!!! I had the car jacked up about 18” off the ground from the ATX pan.

To make things easier I pressured washed the underside and engine first, but there was still grease.

Remove the Y pipe. Remove the Ox sensors, the rear from the top by laying on the engine and the front from underneath. The electrical connections are a bit of a bitch. I used an adjustable to loosen the sensors. Now take off the Y pipe. There are 6-15 mm nuts holding on the flanges, one 13 mm bolt holding up the assembly, and a 15 mm nut that only has to be loosened. The two nuts on the ****** to the tail pipe are hard and may need a lot of torque. A suggestion is to use liquid wrench several hours before you try to take these nuts. Also use the liquid wrench on all the other nuts. A deep socket 15 mm on a long extension works well for three of the exhaust flanges. A wrench will have to be used for one nut on front ******. With all the nuts off the Y pipe will drop out easily.

Now is the fun part. From underneath the VSS heat shield will have to be removed. It took two hours to figure out how to get it out. It is NOT bolted on. It is held on by spring clips which are part of the shield. You simply pull the shield toward the driver’s side wheel. Simply may be an understatement. Next from the top of the car driver’s side increase slack in the speedometer cable by taking the cable out of the strain relief clip which is just below the top connection in the cable. The cable does not have to be separated. Now the next fun part. Use a 10mm box wrench to take off the bolt holding in the VSS. It is hard to see and requires patients only getting about 1/8 of a turn at a time. With it out the VSS will come out using the slack in the speedometer cable. Getting the cable passed the exhaust ****** bolt will allow the VSS to hang down and make it easy to unclip the cable and the electrical connection. At this time clean the 10 mm bolt to make it easier to put it back in. I got my VSS from Auto Zone for $16. Change the gear from the old VSS to the new VSS and reverse the removal process. It may be difficult to get the 10 mm bolt back on unless you have very smalls hands. But after some tries you can get it.

The hardest part was putting the Y pipe back on. For some reason the rear ****** bolts were tilted out making it very difficult to get the ****** back on. I had to take the Y pipe off several times to get the bolts lined up properly. This took me two hours of reassembly time. Also the Y pipe is heavy and hard to move around for alignment when under the car. A second pair of hands would really have helped.

With a second person and what I know now I think the job should only take 5 hours.
Good Luck.

One question for the forum. On the ATX pan cover there is a sticker. It is orange and saids: Do Not Service.”E” AX4S SHO MTC See TSB #92-?? (the sticker was ripped and I could not tell the ?? numbers) Call 1-800-821-5046 Void After June 30 1993

What does the sticker mean?

Larry Bialecki Normally [email protected]
 

SHOfun 93

SHO Member
Joined
Mar 20, 2001
Messages
1,818
Reaction score
4
Location
Euless, Tx (Fort Worth)
Well I tried to do it today, but one of the rear bolts on the y-pipe was WAY too hard to get. I need to go get some liquid wrench and let it soak over night and respray tomorrow morning. I also noticed that after removing the one bolt on the VSS heat shield, I looked for a bolt on the other side and nearly bent it until I came here and saw that Larry helped me out by letting me know about how to really get it off. I think I am going to give up for now, (darkness) and tackle it tomorrow after I go get some liquid wrench from my local Wal-Mart. Thanks for the long writeup Larry, you are a livesaver! If Mike can get on here and let me know how to do it without removing the y-pipe I am all ears! But I don't see how it is happening....as far as the y-pipe reinstall, I might use a jack to help hold the y-pipe in place while I reinstall...here's hopin :rolleyes:

<small>[ September 13, 2002, 07:40 PM: Message edited by: Jeremy Hohn ]</small>
 

Thomas

New Member
Joined
May 29, 2002
Messages
9
Reaction score
0
Location
Ayr
Larry Bialecki1:
I have a 93 ATX with 164K on it. It has been acting up lately. It has a problem downshifting from 3 to 2 which gets worst with heat. I have had no power steering or cruise control problems. Per the forum I took the advice and changed the VSS. So far there does not seam to be an improvement. More testing is underway.

I though I would give this forum the benefit of what I learned changing the VSS. I did it, starting yesterday with completion today. I had no help form anyone else. It took 6 hours to remove the VSS and 4 hours to get it back on. Who ever said that you could get it out from the top or from the passenger side-wheel side must be a super mechanic or knows a lot tricks I did not know. Take the Y pipe out!!!! I had the car jacked up about 18” off the ground from the ATX pan.

To make things easier I pressured washed the underside and engine first, but there was still grease.

Remove the Y pipe. Remove the Ox sensors, the rear from the top by laying on the engine and the front from underneath. The electrical connections are a bit of a bitch. I used an adjustable to loosen the sensors. Now take off the Y pipe. There are 6-15 mm nuts holding on the flanges, one 13 mm bolt holding up the assembly, and a 15 mm nut that only has to be loosened. The two nuts on the ****** to the tail pipe are hard and may need a lot of torque. A suggestion is to use liquid wrench several hours before you try to take these nuts. Also use the liquid wrench on all the other nuts. A deep socket 15 mm on a long extension works well for three of the exhaust flanges. A wrench will have to be used for one nut on front ******. With all the nuts off the Y pipe will drop out easily.

Now is the fun part. From underneath the VSS heat shield will have to be removed. It took two hours to figure out how to get it out. It is NOT bolted on. It is held on by spring clips which are part of the shield. You simply pull the shield toward the driver’s side wheel. Simply may be an understatement. Next from the top of the car driver’s side increase slack in the speedometer cable by taking the cable out of the strain relief clip which is just below the top connection in the cable. The cable does not have to be separated. Now the next fun part. Use a 10mm box wrench to take off the bolt holding in the VSS. It is hard to see and requires patients only getting about 1/8 of a turn at a time. With it out the VSS will come out using the slack in the speedometer cable. Getting the cable passed the exhaust ****** bolt will allow the VSS to hang down and make it easy to unclip the cable and the electrical connection. At this time clean the 10 mm bolt to make it easier to put it back in. I got my VSS from Auto Zone for $16. Change the gear from the old VSS to the new VSS and reverse the removal process. It may be difficult to get the 10 mm bolt back on unless you have very smalls hands. But after some tries you can get it.

The hardest part was putting the Y pipe back on. For some reason the rear ****** bolts were tilted out making it very difficult to get the ****** back on. I had to take the Y pipe off several times to get the bolts lined up properly. This took me two hours of reassembly time. Also the Y pipe is heavy and hard to move around for alignment when under the car. A second pair of hands would really have helped.

With a second person and what I know now I think the job should only take 5 hours.
Good Luck.

One question for the forum. On the ATX pan cover there is a sticker. It is orange and saids: Do Not Service.”E” AX4S SHO MTC See TSB #92-?? (the sticker was ripped and I could not tell the ?? numbers) Call 1-800-821-5046 Void After June 30 1993

What does the sticker mean?

Larry Bialecki Normally [email protected]
 

Thomas

New Member
Joined
May 29, 2002
Messages
9
Reaction score
0
Location
Ayr
Do not service sticker applies to Ford Dealer Personel. While in warranty,factory wants to see what problems they have with units. So instead of repairing or servicing, these units would be replaced, sent back for inspection by Ford.
 

UndrdaSHO

UndrdaSHO
Joined
Jul 23, 2012
Messages
61
Reaction score
1
Location
colorado
i can only hope for a reply lol

So this post has helped me almost complete fix my vss however the clip for the speedo cable just won't ******* clip on. I am looking for any suggestions? Just a girl trying to fix my SHO:(
 

Racer X

SHO Pilot, Retired
Joined
Oct 27, 2002
Messages
3,446
Reaction score
1,572
Location
Connecticut
Aren't we all under our SHO's? lol

Just push the cable in really hard, it will go past the clip. Rotating the cable head a little helps also.

Oh, and this is definitely a zombie thread. Best to let it rest in peace. :)
 

whiteguy3

Scott MacIntire
Joined
Jun 18, 2007
Messages
799
Reaction score
91
Location
Silver Spring, MD
You don't need to remove anything except the passenger tire and possibly the rear motor mount, if you have big hands, to change the VSS.
 

UndrdaSHO

UndrdaSHO
Joined
Jul 23, 2012
Messages
61
Reaction score
1
Location
colorado
yep

Already got there, small enough to get above the transxle just don't seem to have the muscle to get the clip on. When I unplugged the electronics on the old vss everything just fell out in my hands. Now a ten second clip is turn king into a three hour task , and I've spent days undrdaSHO. PS pump, pressure line, cam seals, I want to drive now its just the vss in my way :(
 

msteiny

Active Member
Joined
Nov 20, 2009
Messages
240
Reaction score
37
Location
Grand Forks,North Dakota
Already got there, small enough to get above the transxle just don't seem to have the muscle to get the clip on. When I unplugged the electronics on the old vss everything just fell out in my hands. Now a ten second clip is turn king into a three hour task , and I've spent days undrdaSHO. PS pump, pressure line, cam seals, I want to drive now its just the vss in my way :(

Good for you, and welcome to the club.
 

UndrdaSHO

UndrdaSHO
Joined
Jul 23, 2012
Messages
61
Reaction score
1
Location
colorado
right on:)

Yeah so after time out today, the only thing I accomplished was losing a couple inches of hair.....don't ask. ...
Am I missing something? Is the cable missing something? I assume the clip goes between the metal ****** rim and the little o ring?

This is worse than the rear cam seal.....days like this make me hate the fact I love my car....
 

UndrdaSHO

UndrdaSHO
Joined
Jul 23, 2012
Messages
61
Reaction score
1
Location
colorado
So ..... I figured out the clips stay in, quick release (thanks shop manual for telling me this...)
But still cable won't stay in. . . Clip is not damaged, and as far as I can tell the lower cable is as it should be according to manual. But....can anyone tell me if there was any kind of ridge on the lower cable? Mine is smooth..... like the book shows....so idk this is really starting to irritate me.....
 

Racer X

SHO Pilot, Retired
Joined
Oct 27, 2002
Messages
3,446
Reaction score
1,572
Location
Connecticut
New sensor seems as if it has 3 adjustments for locating the clip. Can you match the clip height on the old sensor with the new sensor?
 
Back
Top