PTU REPLACEMENT

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Masonxmoral

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Hello, I’m looking for help to replace the ptu on my 2010 SHO, I went to a mechanic and they wanted $2100 for it and being a college student, in no way shape or form can I afford that. If anyone has changed it and can offer me tips on how to change it, or can direct me too something that can, that would be much appreciated. Thank you
 

SHOdded

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Welcome! Do you have experience doing mechanical work like this? Ford rates it as about a 4 hour project. The PTU is usually available off eBay from a Ford dealer for $800 or so shipped. So typical non-dealer costs will range from $1,200 (including PTU) to $1,500 depending on rates in your area.
https://www.ebay.com/itm/Genuine-Ford-Transfer-Case-DG1Z-7251-F/273254432665

Be aware that dealer catalogs are pointing to the wrong part number at this time, starting with AT instead of DG.

Use yelp or repairpal to find reputable shops if you don't know of any.

Some have had good experience with using craigslist to find mechanics at even lower rates as well.

We do have experienced members up your way, but free time of course will be a limitation.
 
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Masonxmoral

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Thank you for the reply SHOdded! I’m an aspiring mechanic myself and was hoping to try and work on this just to learn more about cars from this project, I’ve looked online and saw its a real pain in the a**, I already got the ptu on rockauto and it was $550. Thank you for the reply!
 

SHOdded

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Don't know about the internals, but the fluid capacity tends to be different. 12 vs 18 oz, but I would have to verify.

I think OP may have gotten the wrong part, but I sure hope not!

EDIT: per the owner manual and the factory manual, there is only 1 spec for ptu fluid capacity for the 2012 flex, and that is 18 oz. so it is very possible that the unit is the same on the EB and nonEB flex.

Ditto for Taurus, Explorer, MKT and MKS.

All of these SHOULD use the DG part number AFAIK, but with the catalog muddled right now, it is not 100% clear.
 
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luigisho

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I wasn't sure if Ford used anything different for the power difference. It would make sense to only produce 1 part for all awd applications but sometimes they don't hold up. Thinking along the lines of atx differences in the other sho/slo cars to accommodate the hp/tq differences using different internals with same case.
 

SHOdded

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Wish I could tell you what if any differences exist ... It is a very good question, maybe mrhighcaliber can provide insight here.
 

Sgtmeatsauce1

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Heres a piece from a tech site, not sure how accurate but seems like what I remember. ..


The engines are great, but the PTU's (power transfer units) in it and the Edge are glass. On early models like 2010, ask for service records and see if the PTU has ever been replaced or serviced.

The fluid was initially rated as lifetime fluid, but there were alot of issues with seal leaks and pinion gears stripping within 25K miles. Later revisions in replacement units were better about it. Even if the PTU is rated lifetime, if you plan to tune and do any sort of aggressive driving, you should consider having it changed readily, and having a drain plug installed in the unit so it can be changed regularly.

2013+ models are allegedly a bit more robust, and have cooling monitors and fluid monitors installed so that the car diagnostics will tell you if the PTU needs to be services. In models before at least 2013, the PTU does not have a drain plug, and while many people have figured out ways to get the fluid out, the official method requires Ford to drop the PTU.

SHO's with the Performance Package, Ford Explorer, and the Police Interceptor versions of the SHO all have water jackets installed on the PTU and are connected to the lower portion of the Radiator for active cooling.

If the 2013 with the revised PTU (with a drain plug) is out of your budget, I'd stick to getting the Performance Package variant so you can get the actively cooled PTU.
 

Sgtmeatsauce1

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My 2013 sho with PP had a SES light about the ptu overheating when it was going bad and was low on fluid....I think only police versions and PP have that..
 

merp

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So, I've done some digging. Apparently the internals for the PTU are essentially the same between non-PP, PP, and PI cars; the units are pretty much interchangeable. The exception is the integrated cooling system for PP and PI, which IIRC includes a temp sensor. I'd be willing to bet that the harness already has a connector for this, and if not, the ECU definitely has an input (Ford's not shipping physically different ECUs for PP/PI versus everything else). Looks like it should be possible (and reasonably inexpensive) to swap in a PI unit from a wrecker, and add the cooling hardware on top of it. I'll be pursuing this more; should I continue in this thread or start another?
 

Sgtmeatsauce1

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My 2013 pp SHO ptu was replaced under warranty, they replaced with... PTU part number# DG11Z7251C
This right off the invoice....if it helps
 
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