Factory Sub Box - Vented

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nkb93

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For those interested in upgrading the factory subwoofer to a larger aftermarket sub and reusing the factory sub box, I thought I would submit my recent experiences.

The 8" driver I bought to replace the original factory sub likes to live in a vented enclosure of roughly the same volume as the factory enclosure.

Speaker Specs:
http://www.tb-speaker.com/detail/1208_03/w8-740c.asp

I wanted to reuse the factory sub box to allow for easy mounting back in the factory location. It's also much lighter than an MDF box of the same size. The primary difficulty was figuring out how to port the factory box.

I decided to tune the box to 32 Hz, pretty low for an 8" sub. This results in using two 1.5" PVC ports, about 26" long. Obviously, a 26" long port isn't going to fit inside the box. So, at the risk of making my sub look like a plumbing project gone horribly wrong, I went with an external port instead.

Ok, so now where to point these ports? At frequencies near the box tuning frequency, a large portion of the total sound pressure comes from the ports, so I wanted to have them firing into the cabin too. After much thought, I decided to ditch the factory rear deck speakers and have one port firing up through each speaker hole. This wasn't a big sacrifice since 99% of the time I have it faded all up front on my components anyway.

Box bracing is important since the larger driver will cause the factory box walls to flex. I cut out some 3/4" MDF panels and glued them to the upper and lower faces with Liquid Nails. That combined with a few 90 degree triangle pieces of MDF glued inside the box to brace between faces makes this a very rigid box.

So, here are some pictures of the box that I built:

Top of Box, showing flared port outlets:
Subbox1.jpg


Bottom of box, elbowed ports
Subbox2.jpg


Finished box, painted with Duplicolor bedliner
Subbox3.jpg


When I have a chance to install and test it, I'll report on its sound quality.


Nathan
 

Camarok

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Interesting...... I'd like to know the results :thumb:

Looks quite professional too......

Too bad about loosing the rear speakers, some people don't get the components like u do :p
 

93medusa

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That is a very good approach. Those Tang Band drivers are actually really nice all things considered. And fading all the way to the front gets a :thumb: for SQ. I bet that sounds pretty damn nice. Are you running it off of the factory amp?
 

AutoSHO

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Having a 90 degree bend in the port tube is going to create frequency cancellation... You're going to get flat spots in the sub's response range.
 

nkb93

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I'll be running this off of a JBL 180.2 amplifier, which puts 360Wrms x 1 into 4 ohms. Good thing these speakers are relatively cheap ($40), because it would be easy to inadvertently fry it (driver is rated 120Wrms).

As for mounting it to the rear deck, the factory sub box mounting points are stepped to match the step in the rear deck. I'm going to reuse the stock mounting hardware. The speaker isn't going to seal up directly to the rear deck, which shouldn't matter too much. I might experiment around with some stiff foam to seal it up, to see if that makes any noticable difference.

I'll post the in-car frequency response once I get it installed, if anyone's interested.


Nathan
 

smak

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wont there be an issue with the proximity of the rear deck to the port exit path?

they will be firing right into the deck, which may produce some huffing, as well as add backpressure to the system and throwing off all your hard work tuning it to how you want it.

looks pretty sweet though.
 

TimboSHO

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That things looks sick (in a good way, of course)! Good use of stock hardware to make something completely custom. I wish i had more time to spend with my car's stereo system!
 
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