94 Taurus SHO clutch kit installation

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

Wordsmithy

New Member
Joined
Nov 7, 2017
Messages
2
Reaction score
0
Location
Utah
I am looking at doing getting a clutch kit installed and I have quotes for over $1000. I am thinking of doing it myself and need help on what I need. I have read it is a lot of work but can't convince my wife to let me spend that much. If anyone has pictures and more info on how to install a clutch kit with minimal dismantling of the vehicle I would greatly appreciate it. I am less than a novice.
 

rubydist

SHO Master
Staff member
Super Moderators
Joined
Jun 25, 2007
Messages
7,521
Reaction score
3,399
Location
Denver
Well, replacing the clutch on a front wheel drive vehicle is probably not the place for "less than a novice" to start wrenching. To do this, you need the front of the vehicle up on stands, drop the subframe (while supporting the engine, of course), and remove the transmission just to get to the clutch. You will need an assortment of tools that you likely don't have. And, btw, the ~$1000 is a fair number.

My suggestion is to make friends with a guy who does turn wrenches. You can buy a lot of beer for a lot less than a grand...
 

thegreatbriguy

SHO Member
Joined
Feb 15, 2006
Messages
326
Reaction score
138
Location
Carlisle
ah, maybe its not that bad. Maybe he has a garage, some tools and jack stands, and hours each evening to spend away from the wife that is mad at him for owning a SHO. I mean if his other option is to junk it, what is he really going to lose. There's an online procedure with pics, Josh's video, and lots of posts he could research on here.
 

sperold

Last to Know
Joined
Aug 25, 2008
Messages
3,753
Reaction score
1,440
Location
Ontario Canada
A really good labor price, from a good shop that has done it before, would be $500.00.

Go to RockAuto and look for the 9 3/4" clutch kit, and look for a sell-off. But if none are available, it will be around $250.00. But you can wait it out and check weekly and a low cost kit may come up. Don't worry about the brand of the kit as they all originate as a Valeo kit that has been re manufactured.

You are now up to $750.00 and that is predicated on not having any issues with:
1. getting the studs in the cast iron manifolds to release the nuts without breaking the studs
2. having all the sub frame bolts come out of the body mounting points, probably only the rear units need to be removed.
3. the flywheel not needing to be re surfaced, which it will, so there is another $50.00 or less.

If you try it yourself, take it to the best exhaust shop and have them loosen the cast iron exhaust stud nuts, you need a lot of heat and know how to get the nuts off, and it is something you definitely do not want to do yourself.

Pull back your front carpet to expose the huge plastic plugs in your floor / cowl and after popping them off, soak the subframe captive nuts with penetrating oil, every day for about a week.

When you get to the part where you are lowering the sub frame, make sure your DIS unit does not get mashed into the shock tower assembly on the passenger side.

In conclusion, plenty of people have performed a clutch change in their driveway and accomplished the job without drama. But you are going to have to do a lot of research on this site and other sites, and as noted, there is a VHS version of the job from SHOnut Performance. Snoop around the forum, gather your information, and good luck.
 

Wordsmithy

New Member
Joined
Nov 7, 2017
Messages
2
Reaction score
0
Location
Utah
Thank you all for the quick responses. I have been researching this for a few months now. I was lucky and bought her for $100. I put $800 into her so far and she ran incredibly. I love this car so much. I have some experience working on my own vehicles before, but nothing this intricate.

I have a good friend that knows a LOT about working on cars. He was just in a pretty bad motorcycle accident and broke up his arm in several places... lets just say he is lucky to be alive.

I am not losing this vehicle. 143000 miles, engine runs perfectly. I plan on emptying out my garage, mostly garbage in there anyway. Then buy/steal from my brother tools to do this. Just looking for ways to lift it safely for a time and work on it slowly. Would backing it up onto ramps and then using jack stands, maybe on 18x18x2 pieces of wood keep is sturdy enough. Or are there taller jackstands?

I really want to do this myself, but if I convince her to let me splurge early next year... I'm keeping her either way.
 

Matt1995

New Member
Joined
May 23, 2018
Messages
3
Reaction score
0
ah, maybe its not that bad. Maybe he has a garage, some tools and jack stands, and hours each evening to spend away from the wife that is mad at him for owning a SHO. I mean if his other option is to junk it, what is he really going to lose. There's an online procedure with pics, Josh's video, and lots of posts he could research on here.
What’s the name of the online procedure I have an 89 and it needs a clutch
 

Matt1995

New Member
Joined
May 23, 2018
Messages
3
Reaction score
0
What’s the name of the online procedure if you don’t mind me asking I have an 89 with the same thing and what tools would I need that aren’t “common” in most tool boxes
 

Latest posts

Forum statistics

Threads
107,085
Messages
1,181,294
Members
16,152
Latest member
lapochkarr

Members online

Back
Top