Alan:
Rick
what tools are you using to do the valve gapping? Where did you get them?
thanks
I used a KD Tools EZ Grip Valve Tappet Gauge Set from The Tool Warehouse (
www.thetoolwarehouse.net
). Part number KAS3085. Any chain or local car parts store (Autozone, NAPA, Kragen/Checker) should have an offset feeler gauge set for a couple of dollars that will work just fine. There's nothing special about the KD Tools version.
For the tappet compressor and tappet holder I got a set from SP Motorsports that was made by and shipped from the SHO Shop. The SHO Shop took the factory OTC tools and had them copied in mild steel. Joe Scott at SP Motorsports gave me some song and dance about how OTC had stopped making the tools and he could no longer get them and nobody had returned his rentals for a long time. The quality of the mild steel copies is good enough to perform a valve service or two or three. Maybe more if you grind and polish the rough edges that form with a dremel in between 60K services. If the SP Motorsports rumor is a lie and you can get the real thing from OTC (maybe OTC won't sell to SP Motorsports and SHO Shop anymore?) then my advice would be to spend the $40 or $50 from OTC to get the real factory tools. I think I spent about $36 for my mild steel copies (I didn't know I could buy direct from OTC at the time). Check
www.shotimes.com for the OTC phone number and tell them that you are a Ford owner wanting the tools.
I will probably try to cast copies of my valve adjusting tools in brass down the road unless I spring for some OTC tools first. Either way, the SHO Shop mild steel copies did their job for this 60K.
So in summary I used for the valve gapping: offset feeler gauges from
www.thetoolwarehouse.net
, tappet holder and compressor (low quality versions) from SHO Shop via SP Motorsports, a small flat blade screwdrive to pry the shims loose, and a 1.5 lb magnet tipped telescoping pickup/retreival tool (should be able to get for a couple bucks at most auto parts stores. I got from
www.thetoolwarehouse.net because I was already there for some other tools) for pulling the shims out of their buckets after prying loose.
Very easy job. Tedious and time consuming, yes. But for some reason it was the most enjoyable tedius job I've ever done. wink
Rick