Dear SHO AC Pulley...

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

NoSlo

SHO Owner
Joined
Aug 21, 2003
Messages
908
Reaction score
655
Location
Portland, OR
You look so nice when you are new...

BgamrJI

Even your coil is pretty:
DOwo2c5

But then you go and do this:

RCjAdPF
7ec

And before you break the serpentine belt, you chew away on the coil and turn it into melted char.

OK, pulley, I'm stuck far from home, but we can bypass you with a 70.25" belt says some painful forum cel phone browsing. Here's my illustration of other's words:
6gkBDC3

But you're not done yet, AC pulley, because that $34 belt is destroyed soon after when it rips into engine block metal, because you did this to the harmonic balancer:
H1EKQlz
And that crank pulley eats into the timing cover before it starts squealing into the metal lip on the bottom of the engine. And I'm only mildly far from home.

Get another short belt since the last one was shredded. Discover that it didn't just die prematurely from the weird bypass; it was from aforementioned pulley. Luckily this was discovered by double-checking the belt, it was being thrown out of the grooves and rubbing, something wrong here. Discover that the ATX harmonic balancer separating is not rare.

OK, we get a new crank pulley and new lower timing cover put on. Now there's a horrific bearing-gone-bad squealing sound that starts shortly after; we replace all the idler pulleys, still there. We bypass the water pump by taking of it's pulley, sound is still there. We get a new power steering pump and put it on, purge the system, ...and still there. How about an alternator (I have two that make neither noise nor electricity). Nope.

WTF. Take off the belt, and it's nice and quiet still without a belt, it's not the engine. Could something IN the engine make noise only when the serpentine belt is on?? The crank pulley? I re-tightened that bolt up so hard that the next starter bump to loosen it sheared a 1/2" to 3/8' adapter in half. Super tight, and still noise. The tensioner still feels as strong, but we'll get another and replace it too...

Well here's the trick, I guess. I gift the forum this rarely seen ATX tensioner guide with impossible to notice marks indicated:
Tensionerarrow zps1e5b4eb8

At some point I must have thought that weird idler pulley wrap for bypass was redundant, so I removed the top pulley. This shortened the belt path and made too-little tension, creating a noise like metal-on-metal like something was going to fall of the car; nothing at all like a belt slipping noise. I finally was spraying each idler pulley bearing with WD40 through a long tube while the engine was running, and the noise stopped for a bit. Spray more, maybe it quiets down...Hrm. Douse the belt in belt conditioner spray, it's quiet - until the stuff dries. Aha, belt. Why? OK, I put the other pulley back in and wrap the belt the original way, and it's friggin quiet again! About a dozen battery-pulls later...

Well, now it's time to try to get off the AC clutch snap ring while the AC compressor is still in the car (I can spin the shaft with my fingertips so the compressor is fine), put on my new AC pulley (the old bearing still spins but feels gummy), buy another belt, and it better be done.

.. anybody need a power steering pump, serpentine tensioner, or any number of idler pulleys from my car, four wrecking yard trips later?
 
Last edited:

SHOtimer

#2910
Joined
Sep 8, 2002
Messages
4,081
Reaction score
396
Location
Santa Clarita, Ca
I can appreciate your pain, as i'm also part of the quarter million mile ATX club.

However, I can thankfully say I haven't had that experience. I've replaced all the pulleys preventatively (actually the tensioner pulley is original at 257k, so is the alternator! :burnout:) and i've replaced my AC compressor.

Props for keeping the SHO on the road.

Doug
 

SHO Continental

Moderator
Joined
Nov 28, 2004
Messages
2,111
Reaction score
501
Location
Northridge, Cali
Been there...

I thought a tire had exploded with all the noise it was making when the belt snapped, I ended up with just shredded bits of belt and this when I opened the hood.
Dsc02271small

I ended up bypassing #7 idler after gutting the ac clutch. It also killed the new belt I put on because I didn't even see it had killed the harmonic balancer.
Dsc02564small
Dsc02567small
Dsc02568small

Fun times.. :biggrin: Sold that car, on my MTX I just run the solid shosource UDP and don't have to worry about it.
 

rubydist

SHO Master
Staff member
Super Moderators
Joined
Jun 25, 2007
Messages
7,521
Reaction score
3,399
Location
Denver
It is possible that the crank pulley/dampener moved first, and the resulting angled load was was killed the a/c pulley.
 

msteiny

Active Member
Joined
Nov 20, 2009
Messages
240
Reaction score
37
Location
Grand Forks,North Dakota
I was looking at your bypass routing and I don't think you will get enough bite on your water pump. Try routing from crank to other side of pulley 7 then to alternator. Then route as normal still using pulley 3. Use belt part number 6PK1890, its a 74.4 inch belt search for it on Amazon. I found a picture and will try to post it.
 

NoSlo

SHO Owner
Joined
Aug 21, 2003
Messages
908
Reaction score
655
Location
Portland, OR
The picture I am referring to is in this post, its an older post but it might help with your routing.

http://www.shoforum.com/showthread.php?p=762436

Hope this helps

I think you mean this:
Paccbelt

That won't work unless you remove the AC and make a replacement alternator mount, or at least remove the pulley and clutch from the AC compressor (which takes tedious work with a ring-spreader tool) - in the first-post belt diagram, you can see that it would hit the AC compressor.
 

boat

Likes blue ones
Joined
Feb 29, 2008
Messages
1,357
Reaction score
761
Location
Tallahassee, FL
I'm not an ATX guy, this is a great write up and good info to know. Sorry for your troubles that it came down to a messed up harmonic balancer and AC Compressor. When I had my first SHO, 95 ATX, I had this happen my harmonic balancer started walking the belt off of it. Thankfully I caught it in short order and was able to get by with a new balancer and belt.
 

Forum statistics

Threads
107,084
Messages
1,181,278
Members
16,152
Latest member
Satchmoz

Members online

Back
Top