Clutch Progress

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MOSHO92

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I will be posting some pictures later and I'll use this thread for some questions and observations I might have.

Yesterday I started the clutch job. I think I am making some pretty good progress. I droped the Y-pipe without any problems (yeah anti-sieze!). And the subframe bolts came out really easy (in my opinion a litte too easy, I dont think they were tight enough). The steering rack to subrame bolts were the hardest to remove, but a little help from PB Blaster solved that....I love California

Dropping the subframe was a real PITA but my younger brother and I were able to wrestle it to the ground using 1 floor jack, a 5 gallon bucket and a few blocks of 4x4.

My engine support seems to be working although it continually scares the **** out of me. The crossbeam 4x4 is bowing a slight bit and the entire assembly makes way too much noise and creaks for me. I almost always have a floor jack and a block of wood to help support the engine.

When I removed the trans mount dampener and lowered the tranny side of the engine I noticed that the EGR was hitting the brake fluid resevoir. I removed the EGR so it would not destroy anything.

The transmission was a PAIN to remove. The very top tranny to block bolts are hard to get to. The trans. isnt that heavy, just extremly akward.

Looks like my TOB is pretty screwed, it was very gummed up and could not slide very well. The inside of the clutch housing is very dirty, greasy, and black. Crap is seriously piled up almost 1/4" thick around all the walls. The PP fingers are worn but intact.

I did notice something about the transmission: when in neutral, and i turn the input shaft, the shafts where the axles would go (output shafts?) spin also. Why would this be, is it just static friction? All the other gears seem to work like i expected.

That is as far as I got yesterday, I will try and post some pics tonight when I get home from work.

<small>[ September 07, 2003, 06:13 PM: Message edited by: MOSHO92 ]</small>
 

sdpatt

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I did notice something about the transmission: when in neutral, and i turn the input shaft, the shafts where the axles would go (output shafts?) spin also. Why would this be, is it just static friction? All the other gears seem to work like i expected.
Yep. The input shaft gears are constantly in mesh with the main shaft gears and the main shaft gears are locked to the main shaft with the synchronizers. Since all of those gears are turning on the shaft and there is always some viscous friction from the lubricant, the differential and output shafts will turn. Once you put the axles back in and add their additional friction, this won't be noticeable.
 

Machspeed

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Good job dude, if i wasnt working id come down there and give ya a hand, prolly do me good to see a sho clutch job.
 

SHOnuff93

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The cluthc job itself isnt actually the hard part, getting the transaxle in and out is the pain, good move to have your slave (little bro) help, it makes it much easier.

I just helped a guy do his clutch, total time working was about 9 hours.
 

MOSHO92

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Pics...as promised:

-My engine support.
397561_12_full.jpg


-Subframe.
397561_14_full.jpg


-Bell housing. Look at all that crap. (what happened to the :shakehead: graemlin???
397561_13_full.jpg


I swear i will put some more interesting ones up later. Its late and I'm tired.
 

Machspeed

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SHOnuff93:
The cluthc job itself isnt actually the hard part, getting the transaxle in and out is the pain, good move to have your slave (little bro) help, it makes it much easier.

I just helped a guy do his clutch, total time working was about 9 hours.
Ya good point, takin the shit out sounds like it is most of the work, especially onthe sho.
 

gmorrell

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MOSHO92:
My engine support seems to be working although it continually scares the **** out of me. The crossbeam 4x4 is bowing a slight bit and the entire assembly makes way too much noise and creaks for me. I almost always have a floor jack and a block of wood to help support the engine.
I wouldn't worry about the 4X4, its plenty stout in bending to support a SHO motor and transaxle.

What troubles me is what looks like a single carriage bolt supporting the engine hang chains. Carriage bolts are metallurgical garbage, not to mention the bending load that's being imposed on it.

Don't leave that floor jack out for too long. :D
 

MOSHO92

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Yeah, I'm using the jack that came with the car to take some of the stress off of that whole assembly.

Two more questions....

1) I did not get the TOB from SHOnut like I thought (my error). My Southbend package came with a TOB, a quill sleve, and information about Ford's messed up TOB. My question: Does anyone know, or has anyone heard anything about Southbend's TOB (good or bad)? I dont want to do this job again for at least 60,000 miles...

2) I can't figure it out....What in the world are the springs on the clutch disk for? shrug

Thanks...
 
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