Broken flywheel bolt

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tompumped

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I took my pressure plate off and found the head of one of the flywheel bolts. The weird thing is it didn't make noise at first. I went crazy trying to figure out where the knocking was coming from then it went away. Then six thousand miles later I started hearing a rattle when I pushed in the clutch and the car would lurch forward sometimes in gear.

I've been working on cars for a long time and I took pride in the fact that I never left anything loose, and no one has ever crashed or lost a wheel because of my negligence. I've worked with people that left calipers and wheels loose.

It's fitting that the first time it's my car. I must've just snugged the bolt and I was trying to rush before the loc tite set up. The only reason I took the clutch and flywheel off when I had the trans out was to inspect the rear main. At least I got like 45-60k out of it.

I just had the flywheel resurcaced and an ams automotive (rhinopac) clutch kit delivered. I thought about reusing the disc and pressure plate, but it's not worth it.

I'm curious why after all these years a forum member hasn't figured out how to avoid pp finger wear by doing away with the self adjuster or modifying it.
 

tompumped

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For some reason when I went to torque the fw bolts two of the heads snapped off before I could torque the first step. So I went and took all the bolts off my spare motor and voila. I guess they were weakened somehow or maybe it wasn't my fault the head fell off? They sheared off when tightening to i'd say 25 ft lbs. I'm lucky to have my junk and life I guess because the fly wheel could've came through the firewall to say hi.

I used a rhino pack clutch kit, it actually came with the same disc that was the original I pulled out years back. I still prefer the luk disc. For some reason the luck disc was thinner by a lot, I guess they get compressed a lot after break in and banging gears. I know it had some mileage.

I was also having second gear upshifting and downshifting problem, fourth gear downshifting and first gear for the first 300 miles. Now it's back to normal. You know how there's two clicks to get it into gear the second click was a pain to get in sometimes.
 

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My guess would be the last person slammed them on with an impact gun.
 

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