A/C clutch face

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Tscholten

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I am attempting to remove the clutch face from the compressor. I have the 12 mm nut off the shaft and need to know if anything else needs to come off. I tried to delicately pry and shimy the clutch face off but it would move much. Is there any other washers or lock rings that need to come off before sliding the clutch face off or is this a stubborn piece to remove?
 

rangerj

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The clutch face often becomes "stuck" to the compressor shaft due to corrosion. If you plan on reusing the clutch face and the pulley then DO NOT use a metal tool to pry them apart. This would scratch the clutch surfaces.

Try using a couple of wood shims placed 180 degrees from each other and wedge them between the surfaces to "pry" them apart. If this is done evenly, so as not to **** the face on the shaft, they will come apart.

There is a "special" puller made to extract the face from the shaft and you may be able to "rent" one from Auto Zone. It threads into the face center and a bolt is used to push against the center of the compressor shaft. These pullers are not universal, and are made for a specific series of compressors. So, be careful to determine that one you use is made for your compressor. (There are several different ones just for the Nippon Denso compressors).

Before you pull the clutch face check the gap and measure it. This will tell you how much thickness of the shim(s) is needs to be subtracted or added. When you replace the clutch face put a thin film of anti-sieze compount, or silicone grease, on the splines of the compressor shaft.

Historic note: In the old days all you had to have is a clutch puller for Ford, GM, AMC, and Chrysler. Now there are at least four different puller kits for Nippon Denso A/C clutch/compressors alone.
 

Tscholten

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Thanks for the feedback. It eventually came off with the help of some WD-40 and wedging with two wood shims. It seemed to be a straightforward procedure. Time will tell if this will solve the mystery of why the A/C randomly cuts out when it has been functioning fine. Thanks again for the helpful advice.
 

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