Personal Findings on Free Flowing Exhaust

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Jordan_R

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So I recently decided that I wanted to change up the exhaust set up on my Taurus. Previously I had PPE Catless downpipes to dual 2.5" straight pipe exhaust with an x pipe to 2.5" vibrant resonators that were also sleeved with straight pipe. Effectively making it solely straight pipe with an x pipe. I recently changed from that set up to PPE Catless downpipes to dual 2.5" Y-pipe to 3.5" all the way back.

You can see the exhaust set ups here on my Youtube channel:

So let's get into some data here. First off I'd like to say every bit of information is based off of what I believe is correct information and shouldn't be seen as set in stone.

I have Gearhead's Gen 3 upgraded turbos and I am tuned through AJPTurbo. I chose the 3.5" straight pipe method because I believe that it flows better with the Y-pipe between the banks over an X-pipe. I believe this because a smooth transition between banks would cause a scavenging effect even on a turbo application over a possible disruption an X-pipe could cause with the exhaust gasses running into each other instead of funneling together. Nissan GTR's have been doing this since the beginning so surely they know what they are doing. And for the 3.5" choice I calculated the area of 2 2.5" pipes and found out it's within 2% of 3.5" area. That is the reason for the choice of dual 2.5" to 3.5" to maintain flow and promote scavenging. Yes, the exhaust is lighter but that isn't the main reason for the swap.

Examining flow between how much WGDC is needed to maintain Load or Boost PSI:

2.5" True dual exhaust to maintain 20psi it was taking 65%-70% WGDC from the lower rpms into the higher rpms before shift

2.5" Dual to 3.5" single exhaust to maintain 20psi it now takes 62%-67% WGDC from the lower rpms in to the higher rpms before shift.

So if we take out a bunch of other aspects it's about 3% more efficient in that sense. Take this within a grain of salt because there is a lot more that can go into this however trying to level the playing field in every aspect I am seeing that it's slightly more efficient.

Does it sound good? No. Does it look good? No. Does it perform slightly better? The data looks like it's pointing that direction. Does it weigh less? Yes.

Given what I have seen I would like to assume the stock exhaust would be quite a bit worse than my previous set up, but until someone is pushing the same amount of power out of a stock exhaust it's going to be all guessing as to how much it may be holding back the turbos.

I'd like to also reference a huge video that Gale Banks and Banks Performance came out with that references Boost to back pressure ratio and goes super in depth on exhaust after the turbine. Absolutely a wealth of knowledge:

Function over form has always been my thing in this platform so thought I'd give you guys some insight into this project I was trying. Let me know what you guys think. Out of respect for Brad's tuning I am not going to post any logs up and would hope you guys understand in that aspect.
 
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Ecoboost_xsport

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This is a pretty cool test you've conducted. I've always felt the exhaust system is under-rated (and underappreciated, except for sound) when looking for gains and nice that you are playing with a new setup. Timing was great because I got the XSport at a special location having something special done to the exhaust myself, lol. Nothing like what you just did (and nothing profound), but let's just say I'm excited and curious what the results will be...
 

SM105K

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Nice stuff Jordan. Always doing the thing.
 

Jordan_R

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Given I have upgraded turbos, I am curious about any benefit to stock turbo size guys. Those things are spinning so hard as is to be able to maintain higher boost with less wgdc takes a lot of strain off the turbos.
 

High on Ethanol

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I wonder if a wastegate spring swap would have been more beneficial.
But I guess it would depend on wgdc spiking, how close to redline, etc as well as how close you are to maxxing the turbo efficiency
 

Jordan_R

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I wonder if a wastegate spring swap would have been more beneficial.
But I guess it would depend on wgdc spiking, how close to redline, etc as well as how close you are to maxxing the turbo efficiency
GH turbos have difference wastegate springs sized for the new compressor and turbine wheels
 

High on Ethanol

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GH turbos have difference wastegate springs sized for the new compressor and turbine wheels

Usually you can shim them for fine tuning unless you are out of the turbos range(choked). I figure Brad or Matt would definitely be the experts with that. I just speak mainly from trial and error.
 

Jordan_R

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Usually you can shim them for fine tuning unless you are out of the turbos range(choked). I figure Brad or Matt would definitely be the experts with that. I just speak mainly from trial and error.
Oh I'm not looking for more turbo. If anything it's not even reached it's full potential by any means just stating the data I found switching exhausts
 

Jordan_R

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Could probably go from 20 to 23psi before the turbo is maxed but my rods are screaming as is lol. Well rods, trans, ptu and rdu!
 

stripSHO

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Interesting. Do you have any DA data to correlate with the WGDC changes?
 

Jordan_R

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Interesting. Do you have any DA data to correlate with the WGDC changes?
Yes! Normally with all my logs I do dragy runs which has density altitude and ambient temperature with it. Load is a formula of temperature (iat2) and boost psi which is what I'm comparing between the logs. Basically, to the best of my ability I've ruled out any temperature and density altitude differences because there logs I've been doing are so similar each day with the target load being the same between both exhausts. Essentially there wgdc to get to target load is slightly lower like stated just used 20psi as a reference because not everybody understands how load works.
 

High on Ethanol

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Following your build was primarily my reason for exiting the SHO platform....I watched as you experiment with a literal time bomb.
One of the reasons I enjoy watching you experiment lol. Sometimes I learn something.


I realized my goals were more aligned with a traditional mounted engine and much stronger drivetrain. I spike at 23psi and hold around 19 on full E85.
Your exhaust mod is interesting to me because the truck already has a similar setup from factory...so I am interested as yours develops to see how I should alter mine.

I didn't have any emotional attachment to my SHO, so had no problem selling it for 22k.
 

Jordan_R

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Following your build was primarily my reason for exiting the SHO platform....I watched as you experiment with a literal time bomb.
One of the reasons I enjoy watching you experiment lol. Sometimes I learn something.


I realized my goals were more aligned with a traditional mounted engine and much stronger drivetrain. I spike at 23psi and hold around 19 on full E85.
Your exhaust mod is interesting to me because the truck already has a similar setup from factory...so I am interested as yours develops to see how I should alter mine.

I didn't have any emotional attachment to my SHO, so had no problem selling it for 22k.
I've just accepted that at this point this car owes me going and I've fully accepted the fact it can give out at any time. For the better of the community to see what these cars can handle!
 

Jordan_R

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Something I thought I'd mention it that this could be entirely be attributed to my stamped x pipe possibly disrupting flow with the crossover not being a smooth enough transition. Ideally a proper x pipe would have the pipe straight as possible with an extremely minimal bend enough that the pipes touch then back to straight. I think cheap x pipes the flow between the banks is too abrupt and can hurt flow.

Like I said in the main post all of this is just my interpretation of what makes sense to be and there is no expertise behind any of this. I'm not a tuner or flow engineer by any means
 

SM105K

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Following your build was primarily my reason for exiting the SHO platform....I watched as you experiment with a literal time bomb.
One of the reasons I enjoy watching you experiment lol. Sometimes I learn something.


I realized my goals were more aligned with a traditional mounted engine and much stronger drivetrain. I spike at 23psi and hold around 19 on full E85.
Your exhaust mod is interesting to me because the truck already has a similar setup from factory...so I am interested as yours develops to see how I should alter mine.

I didn't have any emotional attachment to my SHO, so had no problem selling it for 22k.


That is the exact reason why I jumped ship. However, I do have an emotional attachment to mine. So it is easy to keep her at a max effort, drive here and there weekend car.
 

mattr66

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We actually use a stock replacement wg actuator and add one psi of preload over stock. That's just the turbos doing what they should be...

Sent from my Moto Z (2) using Tapatalk
 

skyshadow07

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I'm trying to parts list something like this. It would be 2.5" from the DPs y piped to 3.5" single out. The problem is most of the 2.5in/3.5out Y pipes are choked to 2.5out and then a coupler is welded on to bring it up to 3.5". So that would just be a chokepoint making the 3.5 pointless. I'll add, I'm doing this in stainless so it shortens my options.
 

GotGrip?

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Something I thought I'd mention it that this could be entirely be attributed to my stamped x pipe possibly disrupting flow with the crossover not being a smooth enough transition. Ideally a proper x pipe would have the pipe straight as possible with an extremely minimal bend enough that the pipes touch then back to straight. I think cheap x pipes the flow between the banks is too abrupt and can hurt flow.

Like I said in the main post all of this is just my interpretation of what makes sense to be and there is no expertise behind any of this. I'm not a tuner or flow engineer by any means

I actually just watched a very long drawn out video about xpipes and Hpipes and how that do not work well for symmetrical firing engines. They work for v8s well because no 2 cylinders are going off at the same time and it gives the exhaust more room to flow. But vs a 4 cyl or v6 that fires 2 at once from each bank, it doesn't allow for the cross over and actually ends up causing turbulence inside the pipes at the cross over where the exhaust gases have a collision. So basically, if you're not running a v8, there is no benefit to an xpipe or hpipe and it could actually be hindering flow more than helping.
 
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