How To - Remove Front Seat Headrests & Repair Loose Headrests

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NoSlo

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How To - Remove Front Seat Headrests & Repair Loose Headrests

(sorry, all my photos were deleted off my web hosting, and I can't seem to find a backup. If anybody saved these, PM me.)

The headrests in the Taurus are held in using a plastic retainer, and a spring clip. The spring clip passes through a cutout slot in the plastic retainer, and catches on the indented notches on the headrest rod. The notches are bi-directional at several different places on the rod, so the headrest will lock into place in several positions. The last notch, however, is shaped so the spring clip will catch on it and prevent the complete removal of the headrest.

headrest5.jpg

figure 1 - Headrest retainer, spring clip, and screw-on trim cover


The plastic retainer snaps into a hole in the seat frame. The bottom of the retainer shaft has little tabs that snap in place to prevent the removal of the retainer from the hole. Unfortunately, these tabs can break off which will make the headrest loose.
In addition, it is very difficult to remove the retainer intact without complete removal of the seat upholstery. One must depress the tabs, squeezing the end of the retainer, and then push it back up in the seat rail which can only be done from inside the seat.

headrest1.jpg

figure 2 - cutaway - headrest retainer in seat - assembled


headrest6.jpg

figure 3 - Clip catches on last notch on headrest shaft


Remove Headrest

To remove the headrest without removing the seat fabric, one must perform these steps on each of the two headrest rods and retainers:

- Climb into the back seat
- Raise the headrest to the top position
- Unscrew the two trim covers and slide them up the rods
- With a flathead screwdriver, poke into the hole and slide the spring clip enough to disengage it from the notch on the headrest rod and pull the first side of the headrest out a little bit
- Repeat for the second side
- When both spring clips are disengaged, pull the headrest out

headrest2.jpg

figure 4 - Using screwdriver to disengage spring clip


headrest3.jpg

figure 5 - detail of spring clip, before sliding


headrest4.jpg

figure 6 - detail of spring clip, after sliding

Do not slide the clip completely off, or it may be lost inside the seat. About 1/2 inch (1 cm) should be plenty.

To replace the headrest, slide the clips back into the original position, and push the headrest back into the seat.

Removing the retainers, without removing upholstery

The only way to remove the retainers without removing the upholstery is to destroy them. You will break the bottom plastic tabs off which will fall down inside the seat somewhere. This is okay, because the only reason to replace these is if the headrest is loose because a few tabs have broken off anyway.

Procedure:
Without unscrewing the trim covers or loosening the spring clips, repeatedly lower the headrest and slam it into the highest position, like a slide hammer. Doing this multiple times will eventually break off the tabs and you will be able to remove the headrest with the retainers still attached to the rods. You will need to work the retainers through the holes in the upholstery, as they are a bit larger than the holes in the upholstery.
To install new retainers, you may need to stretch the holes in the upholstery and foam with screwdrivers, and work the new retainers down into the holes. Once they are fully seated they will snap into place, and not be able to be removed.

That's it! Hope that information serves you well!
 
Last edited:

zak

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Jay - thanks for the outstanding how-to, the pictures are especially helpful. In my case I >think< only ne of the two retainers is broken, as my headrest only flops down on one side.

Can I take apart the "good" side using the first technique, then slide hammer out the bad side per above?

The Liberty SHO Club site had a similar writeup, but indicated that part of the retainer would fall down into the seatback - partial unzipping of the seat cover would allow removal of the pieces. It is critical not to unzip them all the way otherwise its very difficult to zip them back together.

My problem is I can't find the zippers on my 95's front seats . . . . . zak
 

NoSlo

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If you want to remove the clip from one side so the rod slides out on that side without damage, and then just break and replace the retainer on the other side using the 'slide hammer' method, that should be fine. You may still find that both plastic retainers are wobbly because of a broken tab at the bottom.

There is a zipper on the bottom of the seat back - you would need remove the seat, and then unbolt the seat back from the seat bottom to get access to the zipper, which is NOT FUN. Removal of upholstery from the seat back on the SHO is also a major pain because of the bolsters and lumbar, and the hoses going to them through the seat. If you can work a hand up through the zipper, you might find some plastic pieces inside the frame, but why bother... Reviewing the notes at http://www.klimesgroup.com/lshoc/lshoc/headrest.htm, the reason he had to unzip the seat was that he hammered the whole retainer down inside the seat with a pipe. There should be no reason why you can't remove the retainer through the top.

As a side note to the above procedure, I have also had the 'slide hammer' method just break off the top of the plastic retainer above the spring clip and leave the rest in the seat. If this happens, you can take a large flathead screwdriver, insert it inside the retainer, wedge it between the tabs at the bottom and pry and twist to break them off. After one or two tabs are gone (which is the reason you replace them anyway) the retainer usually comes out pretty easily.
 

RAYJAY

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just did mine on my 93 great write up, and yes ford still stocks the parts .

the price for each insert is list price 13.58 jobber 10.05, so it cost me 40.20 to do all 4 inserts

Jeff
 

dwagner302

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photos

I cannot open photos. Is there another method you can use?

Sounds like you got it wired.

thanks.




How To - Remove Front Seat Headrests & Repair Loose Headrests

The headrests in the Taurus are held in using a plastic retainer, and a spring clip. The spring clip passes through a cutout slot in the plastic retainer, and catches on the indented notches on the headrest rod. The notches are bi-directional at several different places on the rod, so the headrest will lock into place in several positions. The last notch, however, is shaped so the spring clip will catch on it and prevent the complete removal of the headrest.

headrest5.jpg

figure 1 - Headrest retainer, spring clip, and screw-on trim cover


The plastic retainer snaps into a hole in the seat frame. The bottom of the retainer shaft has little tabs that snap in place to prevent the removal of the retainer from the hole. Unfortunately, these tabs can break off which will make the headrest loose.
In addition, it is very difficult to remove the retainer intact without complete removal of the seat upholstery. One must depress the tabs, squeezing the end of the retainer, and then push it back up in the seat rail which can only be done from inside the seat.

headrest1.jpg

figure 2 - cutaway - headrest retainer in seat - assembled


headrest6.jpg

figure 3 - Clip catches on last notch on headrest shaft


Remove Headrest

To remove the headrest without removing the seat fabric, one must perform these steps on each of the two headrest rods and retainers:

- Climb into the back seat
- Raise the headrest to the top position
- Unscrew the two trim covers and slide them up the rods
- With a flathead screwdriver, poke into the hole and slide the spring clip enough to disengage it from the notch on the headrest rod and pull the first side of the headrest out a little bit
- Repeat for the second side
- When both spring clips are disengaged, pull the headrest out

headrest2.jpg

figure 4 - Using screwdriver to disengage spring clip


headrest3.jpg

figure 5 - detail of spring clip, before sliding


headrest4.jpg

figure 6 - detail of spring clip, after sliding

Do not slide the clip completely off, or it may be lost inside the seat. About 1/2 inch (1 cm) should be plenty.

To replace the headrest, slide the clips back into the original position, and push the headrest back into the seat.

Removing the retainers, without removing upholstery

The only way to remove the retainers without removing the upholstery is to destroy them. You will break the bottom plastic tabs off which will fall down inside the seat somewhere. This is okay, because the only reason to replace these is if the headrest is loose because a few tabs have broken off anyway.

Procedure:
Without unscrewing the trim covers or loosening the spring clips, repeatedly lower the headrest and slam it into the highest position, like a slide hammer. Doing this multiple times will eventually break off the tabs and you will be able to remove the headrest with the retainers still attached to the rods. You will need to work the retainers through the holes in the upholstery, as they are a bit larger than the holes in the upholstery.
To install new retainers, you may need to stretch the holes in the upholstery and foam with screwdrivers, and work the new retainers down into the holes. Once they are fully seated they will snap into place, and not be able to be removed.

That's it! Hope that information serves you well!
 
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